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PRODUCT BROCHURE
同创数控刀具磨床 Tongchuang CNC Tool Grinders
客户为本 Customer-Oriented
品质保障 QualityAssurance
价值创造 ValueCreation
目录
CATALOGUE
ABOUT US关于我们
公司长期从事数控工具磨床的设计·研发·生产·销售·培训·技术支持·售后服务的一体化公司，为中高端用户提供高品质高效率的设备，同时具备为用户开发定制各类专机等能力。
目前公司规模发展迅速设立了设计研发部·设备装备部·设备检测调试部·销售部·财务部·售后服务部·仓库管理等有着完善流程体系，租用标准化厂房和办公场地，已经拥有很多测试机器和刀具的设备，我们有着从事数控磨床十多年的团队，有着丰富的工作经验基础和专业技术水准，并保持积极·乐观·精进·务实·坚持创新的工作态度，公司已经拥有加工各类产品的核心技术，多款自主研发实用结构专利，2022年6月已申请国家高新技术企业。
Thecompany has longbeenan integrated enterprise engaged in thedesign,R&D,production,sales,training,technicalsupportandaftersalesservice of CNC tool grinders.It provides high-qualityand highefficiencyequipment formid-to-high-end users,andisalso capableof developing and customizing various special-purpose machines for customers.
Currently,the company is expanding rapidlywith a wellestablished process system coveringdepartments such as Design&R&D, Equipment Engineering,Testing&Commissioning,Sales,Finance,AftersalesServiceand Warehouse Management.We lease standardized factoryand office premises,and are equipped withafull range of testing machinesandtoolequipment.Ourteamhasovertenyearsof experience inCNC grinders,with solid practical experience and professional technicalexpertise，maintainingapositive,optimistic，progressive, pragmaticand innovation-driven work attitude.The company has mastered coreprocessing technologies forvarious productsand holds multiple independentlydevelopedutilitymodelpatents.Weapplied for theNationalHigh-Tech Enterprisecertification inJune 2022.
HONORAND QUALIFICATION
荣誉资质
随着公司技术水平和创新能力的提高，设备不断更新升级与高品质要求屹立于全国市场，乃至辐射世界各地
Withthecompany'stechnicallevelandinnovation Theimprovementof capacity,continuous upgradingof equipment andhighqualityrequirements Standinginthenationalmarket,and even radiationaround theworld
CORPORATE CULTURE企业文化
企业精神Corporate Spirit
公司秉承开拓创新质量第一，诚信为本，服务至上的原则，竭诚为用户提供一站式专业优质的服务售后，为重要理念方向，可覆盖广大不同的需求用户，提供优质的解决方案高品质的设备和超值的售后服务。
The Company adheres to the core tenets of pioneering innovation,quality primacy,integrity-based governance,and customer-centric service excellence. Guidedbythe foundational philosophy of deliveringcomprehensive,professional, and premiumone-stop solutions,weaddress the diverse requirements of ourglobal customerbasebyprovidingtailoredsolutions,high-gradeequipment,and superior value-added after-sales support.
企业愿景CorporateVision
成为中国数控工具磨床的领军品牌，走向世界为中国机械制造崛起做出贡献。
Toestablish the Company as the preeminent domestic brand in CNC tool grindingmachinery,expand ourglobal operational footprint,and contribute substantivelytotheadvancementofChina'smachinerymanufacturingsector.
C O R P O RAT
EQUIPMENTMARKETPOSITIONING AND
设备市场定位与核心价值
公司工具磨床市场定位，主要为中高端用户群体而设计服务，适用于各种钻头，铣刀，绞刀，旋转锉，空心钻，冲头，丝锥，非标，木工刀具，医疗刀具，及异形零件等，实现高效磨削，专为满足生产和修磨精度高的行业设计。
TheCompany'stool grindingmachinesare strategically positioned toservemid-to-high-endmarket segments.Engineered forhigh-eficiencyprecision grinding，theyare suitable fora comprehensive range of applications,includingdrills,milling cutters,reamers,rotaryburrs,coredrills,punches,taps,custom non-standard tools,woodworkingtools,medicalcuttingtools,and special-shaped components.The equipment is purpose-built to meet the stringent precision requirements ofindustries demanding high-accuracy productionand regrindingcapabilities.
针对设备需求量大的磨床用户也可以根据要求定制开发专机，同时也有经济实惠的机型，设备覆盖面广，为不同层次的用户提供需求。
For high-volume grinding machine users,weoffercustom-designed specialpurpose machines tailored to specific operational requirements.Wealso provide cost-effectivestandardmodels,ensuringa comprehensiveproductportfoliothatcaters tothediverseneedsofcustomersacrossall marketsegments.
CORE VALUE
公司各类机型都已销往全国各地，机器品质深得用户好评，推出直线电机版更高品质的工具磨床，能有效保证微米精度，加工速度更快、稳定性更高，改善刀具表面光洁度。
TheCompany’sfullangeofmachinemodelsvebeedistributednationidearningwidespreadacclaimfortheirexceptionalqualit Ournewlylaunchedlinearmotordriventoolgrindersdeliversuperiorperformanceefectivelyguaranteeingmicron-levelprecisionwith enhancedprocessing speedand stability,whilesignificantlyimprovingthesurfacefinishqualityoftools.
FUTURE STRATEGIC LAYOUT
未来战略布局
领军品牌的优秀企业ALeading Industry Enterprise
成为中国数控工具磨床的领军品牌的优秀企业，为全球客户提供高品质高精度的工具磨床和最优质的售后服务。
Toestablishourselveasaleadingenterpriseinina’sNCtoolgnderindustryeliveringigqualitygiio toolgrindersand premiumafter-salesservicestocustomersworldwide.
覆盖用户需求
Comprehensive Customer Coverage
以生产高端工具磨床为主，生产经济实惠机器为辅，可覆盖广泛用户需求。
Focusedprimarilyonhigh-endtoolgrinders,supplementedbycost-effectivestandardmodels，ourproductportfolio addressesabroadspectrumofcustomerrequirements.
建设现代化标准场地
DevelopmentofModernStandard Facilities
引进优秀人才提升，研发创新高端机器，并扩建规模建设现代化标准场地。
Wewillatracttop-tiertalenttodriveinnovationinhigh-endmachineR&D,whileexpandingouroperationstodevelop modern.standardizedproductionfacilities.
TC-WSPOWER
适用于各类加工标准和非标刀具生产与修磨 Suitableforthemanufacturingandregrindingofawiderangeofstandardandnon-standardcuttingtools
新型龙门式结构具有高刚性、高稳定性特点，可加工市面上大部分非标类刀具，如倒角刀PCD、阶剃钻、不等分螺旋、左旋类刀具。床身材质采用矿物质内部结构为镶嵌钢件，能保持较好的抗震吸震性能，以此同时安装也能使用铲刮来增加摩擦力从而更好的延长精度稳定周期性。
Featuringanewgantrystructurewithhighrigidityandstability,thismachinecanprocessmostnon-standardcuttingtools availableonthemarketinluingmferngtoolstedrilleal-itchspialtoolsndleftandtools.ecine bedismadeofmineralcastmaterialwithembeddedsteelcomponents,providingexcellentvibrationdampingandabsorption. Additionallyhandscrapingduringinstallationincreasesfriction,effectivelyextendingtheprecisionstabilitycycle.
适合加工以及修磨各类非标刀具
床身采用坚固的矿物铸件材料 Themachine bed isconstructed from robustmineralcastmaterial
ldealforthemanufacturingandregrindingof variousnon-standardcuttingtools
适合加工材料高速钢，硬质合金，金属陶瓷类等刀具
具有重研磨性能与加工稳定性 Delivers heavy-duty grinding performance andexceptionalmachining stability
Suitable fortoolsmadeof high-speed steel,cemented carbide,cermet,and othermaterials
主轴spindle
主轴箱采用HSK50E双座束缚的结构方式，来保证砂轮轴锁紧时的跳动和精度，增强加工时的刚性和加工精度，旋转速度500/6000r/min
采用双头永磁18KW主轴来实现重研磨，主轴内部通冷却循环，能够有效减小马达转动产生的热量。
Thespindle head adopts an HSK5oE doublerestraint structure to ensure the runout and precision ofthe grinding wheel spindle during clamping, enhancingmachiningrigidityandaccuracy,witha rotationspeed of 500-6000r/min.
Equipped witha dual-head permanent magnet 18kWspindlefor heavy-dutygrinding,thespindle featuresan internal coolingcircuittoeffectively dissipate heat generatedbymotoroperation.
机器横梁 MachineCrossbeam
机器横梁为人造矿物大理石，（丝杆导轨安装面采用镶钢插件）轴承座和电机座安装面都是通过人工刮研，具有优异的稳定性和吸震性，强度高具有高刚性。
Themachinecrossbeamismadeof artificial mineralmarble,withsteel insertsintegratedintothe ballscrewand guiderail mountingsurfaces.The bearing housingand motor housing mounting surfacesare hand-scraped,offeringexcellentstability, vibrationdamping,highstrength,andrigidity.
机器底座
刀具探测
Tool Probing
可选配（进口雷尼绍/国产订制）探头，能实现自动探测长度角度，跳动修磨等功能。
Optionalprobes(imported Renishaw/domestic custom)areavailable,enablingautomatic measurementof tool length and angle,aswell as runoutcorrectionand regrindingfunctions.
Machine Base
机器底座为人造矿物大理石，（丝杆导轨横梁安装面采用镶钢插件）轴承座电机座与横梁安装面都是通过人工刮研，具有优异的稳定性和吸震性，强度高具有高刚性。
Themachinebaseismadeofartificialmineral marble，withsteel inserts integrated intotheball screwand guide rail mounting surfaces.The bearing housing,motor housing,and crossbeam mounting surfacesareall hand-scraped,deliveringexceptional stability,vibrationdamping,high strength,and rigidity.
B轴直驱
B-Axis Direct Drive
订做款B轴直驱，设计优点中心轴更大稳定性好，扭矩大刚性强额定扭矩达到560NM，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
CNC轴构成cNCAxisConfiguration
Custom-built B-axisdirect drive:featuresa centered spindledesign forsuperiorstability,high torque,and rigidity,witharated torque of 5 6 0 ~ \mathsf { N m } It delivers high rotational speed and precision, supported bya high-resolution encoder toensure accurateindexingangles and synchronous performance.
机床结构采用龙门横梁式设计，工件回转3+2结构，该设备具有研磨性能与加工稳定性，采用了自动集中供给润滑的方式。
Themachine adoptsa gantrycrossbeamdesign witha3+2workpiecerotationconfiguration.Itoffers grindingperformanceand exceptionalmachining stability,supportedbyanautomaticcentralized lubricationsystem.
A轴直驱
A-AxisDirectDrive
订制款A直驱，可配置雄克液压（SCHUNK)刀桥与一体式SAP-25-HY刀柄，额定扭矩达到40NM/最高 1 3 0 N \mathsf { m } ，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
Custom-built A-axis direct drive:can be equippedwithSCHUNKhydraulic tool holdersand integratedSAP-25-HYtool shanks,witharated torque of65Nm (peak 1 3 0 \ \mathsf { N m } ) .Itprovideshighrotational speedand precision,witha high-resolutionencoder ensuringaccurateindexinganglesand synchronous performance.
刀具
Tools
机床加工刀具范围，含加工以及修磨高速钢，硬质合金，金属陶瓷类等刀具，如铣刀，铰刀，钻头，旋转锉，倒角刀，T型刀，非标成型类等刀具。
Themachine supports the manufacturingand regrinding of tools made of high-speed steel, cemented carbide,cermet,andothermaterials, includingmillingcutters,reamers,drills,rotaryburrs, chamferingtools,T-slotcutters,andcustomprofile tools.
1XAA
技术参数及配置
TechnicalParametersandConfiguration
机器使用范围MachineApplicationRange
加工刀具直径大小：1-25毫米刀具
Tooldiameterrange:1-25mm
加工刃长 1 8 0 \mathsf {mm } 内
Maximumcuttingedgelength:≤180mm
最大夹持直径：32毫米
Maximumclampingdiameter:32mm
加工最大直径 : 2 0 0 \mathsf {mm } 内
Maximummachiningdiameter: <=slant 2 0 0 {mm }
机器长宽高：约2200\*2400\*2450mm
Machinedimensions(L×W×H):approx.2200×2400×2450mm
机器重量：约8000KG
Machineweight:approx.8000kg
机器总功率约32KW
Totalpowerconsumption:approx.32kW
气压源：需0.6MPa-0.8MPa
Airpressurerequirement:0.6-0.8Mpa
电器部分ElectricalComponents
机床控制系统/台湾新代210MA
Machinecontrolsystem:Syntec210MA(Taiwan)
XYZ电机/台湾新代绝对式伺服电机
X/Y/Zmotors:Syntecabsoluteservo motors(Taiwan)
XYZAB驱动器/台湾新代绝对式驱动器
X/Y/Z/A/Bdrivers:Syntecabsoluteservodrives(Taiwan)
电器元件/施耐德
Electrical components:Schneider
气动元件/日本SMC
Pneumaticcomponents:SMC(Japan)
机器配置MachineConfiguration
X/THK丝杆C3导轨P级/行程 5 3 0 \mathsf {mm } （24号
X-axis:THKC3ballscrew,P-gradelinearguide,travel:530mm
Y/THK丝杆C3导轨P级/行程 8 6 0 \mathsf {mm }
Y-axis:THKC3ballscrew,P-gradelinearguide,travel:860mm
Z/THK丝杆C3导轨P级/行程 2 7 0 \mathsf {mm }
Z-axis:THKC3ballscrew,P-gradelinearguide,travel:270mm
A轴直驱DD马达定制额定扭矩65NM
A-axisdirectdrive DDmotor,custom rated torque:65 Nm
C轴直驱DD马达定制额定扭矩560NM
C-axisdirectdrive DDmotor,customrated torque:560Nm
主轴/接口HSK50E定制额定功率18KW
Spindle/interface:HSK5oE,customratedpower:18kW
主轴转数500/6000r/min
Spindle speed:500-6000r/min
探针/雷尼绍/选装
Probe:Renishaw(optional)
自动化选项AutomationOptions
选装（进口/国产）6关节机器人
Optional(imported/domestic)6-axisrobot
料盘范围/ 3 . 2 0 \mathsf {mm } 号
Workpiece trayrange:3-20mm
自动上下料装夹长度/ 1 1 0 \mathsf {mm }
Autoloading/unloadingclampinglength:110mm
气动简易自动上下料装夹
Pneumaticsimplifiedautoloading/unloadingfixture
TC-W5MINI直线电机 TC-WSMINILINEARMOTOR
适用于加工各类高精度标准和非标刀具生产与修磨 Suitableforthemanufacturingandregrindingofawiderangeofhigh-precisionstandardandnon-standardcuttingtools
新型龙门式结构具有高刚性、高稳定性特点，可加工市面上大部分非标类刀具，如倒角刀PCD、阶剃钻、不等分螺旋、左旋类刀具。床身材质采用矿物质内部结构为镶嵌钢件，能保持较好的抗震吸震性能，以此同时安装也能使用铲刮来增加摩擦力从而更好的延长精度稳定周期性。
Featuringanewgantrystructurewithhighrigidityandstabilitythismachinecanprocessmostnon-standardcuttingtools availableonthemarketiludingDmferingtoolstedrileal-pihsaltolsndleftndoolscie bedismadeofmineralcastmaterialwithembeddedsteecomponents,providingexcellentvibrationdampingandabsorption. Additionallyandsrapingduringinstallationincreasesfriction,efectivelyextendingtheprecisionstabilitycycle.
稳定性好精度保持高
龙门式结构适用与加工各类非标刀具生产与修磨
Delivers superiorstabilityand sustained high precision
Thegantry structureisidealforthemanufacturingand regrindingof variousnon-standardcuttingtools
床身采用坚固的矿物铸件材料 直线电机稳定性好，能够长期保持高精度，免维护等特点
Themachine bed isconstructed from robustmineral castmaterial
Linearmotordesign ensuresexceptional long-term precision stabilityand maintenance-freeoperation
主轴spindle
直线电机
LinearMotor
机器底座
Machine Base
主轴端采用HSK50E双面束缚的结构方式，来保证砂轮轴锁紧时的跳动和精度，增强加工时的刚性和加工精度，旋转速度500/6000r/min
Thespindle end adopts an HSk50E doublerestraint structure to ensure the runout and precision ofthe grinding wheel spindle during clamping, enhancingmachiningrigidityand accuracy,witha rotationspeed of500-6000r/min.
机器横梁 Machine Crossbeam
机器横梁为人造矿物大理石，（导轨安装面采用镶钢插件）轴承座和电机座安装面都是通过人工刮研，具有优异的稳定性和吸震性，强度高具有高刚性。
Themachinecrossbeamismadeof artificial mineralmarble,with steel insertsintegratedinto the guiderailmounting surfaces.The bearing housing and motorhousingmountingsurfacesarehand-scraped, deliveringexcellentstability,ibrationdamping,high strength,and rigidity.
稳定性好，能够长期保持高精度，免维护等特点，可以显著提升机械的功能和性能。
Thelinear motordelivers excellent stability, sustained high precision over long-term operation, andmaintenance-freeperformance,significantly enhancingthe machine'sfunctionalityand performance.
机器底座为人造矿物大理石，（导轨横梁安装面采用镶钢插件）具有优异的稳定性和吸震性，强度高具有高刚性。
Themachinebaseismadeof artificialmineral marble,withsteelinserts integratedinto the guiderail andcrossbeam mountingsurfaces.Itoffers exceptionalstability,vibrationdamping,high strength,andrigidity.
CICo
C
订做款B轴直驱，设计优点中心轴更大稳定性好，扭矩大刚性强额定扭矩达到300NM，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
B轴直驱 B-Axis Direct Drive CNC轴构成cNCAxisConfiguration
Custom-built B-axisdirect drive:featuresa centered spindledesign forsuperiorstability,high torque,and rigidity，witharated torque of 3 0 0 ~ \mathsf { N m } It delivers high rotational speed and precision, supported bya high-resolutionencodertoensure accurateindexinganglesand synchronous performance.
机床结构采用龙门横梁式设计，工件回转 3 + 2 结构，该设备具有研磨性能与加工稳定性，采用了自动集中供给润滑的方式。
Themachineadoptsa gantry crossbeam design witha3+2workpiecerotationconfiguration.Itoffers grindingperformanceandexceptionalmachining stability,supportedbyanautomaticcentralized lubricationsystem.
A轴直驱 A-Axis Direct Drive
订制款A直驱，可配置雄克液压（SCHUNK）刀桥与一体式SAP-25-HY刀柄，额定扭矩达到40NM/最高 1 3 0 \mathsf { N m } ，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
Custom-builtA-axisdirectdrive:can be equippedwith SCHUNK hydraulic tool holdersand integratedSAP-25-HYtoolshanks,witharatedtorque of 4 0 N m (peak 1 3 0 \ \mathsf { N m } ) .Itprovideshighrotational speedand precision,with a high-resolution encoder ensuringaccurate indexinganglesand synchronous performance.
刀具
Tools
机床加工刀具范围，含加工以及修磨高速钢，硬质合金，金属陶瓷类等刀具，如铣刀，铰刀，钻头，旋转锉，倒角刀，T型刀，非标成型类等刀具。
Themachine supports the manufacturingand regrinding of tools made of high-speed steel, cemented carbide,cermet,and othermaterials, includingmillingcutters,drills,rotaryburrs, chamfering tools,T-slotcutters,andcustomprofile tools.
山m
技术参数及配置
机器使用范围MachineApplicationRange
加工刀具直径大小：0.6-12毫米刀具
Tooldiameterrange:0.6-12mm
加工刃长： 1 0 0 \mathsf {mm } 内
Maximumcuttingedgelength:≤100mm
最大夹持直径：20毫米
Maximumclamping diameter:20 mm
加工最大直径 1 8 0 \mathsf {mm } 内
Maximummachiningdiameter:≤180mm
机器长宽高：约2050\*1850\*2050mm
Machinedimensions(L×W×H):approx.2050×1850×2050mm
机器重量：约5000KG
Machineweight:approx.5000kg
机器总功率约25KW
Totalpowerconsumption:approx.25kW
气压源：需0.6MPa-0.8MPa
Airpressure requirement:0.6-0.8MPa
电器部分ElectricalComponents
X轴直线电机额定推力875N峰值推力2469N
X-axislinearmotorratedthrust:875N,peakthrust:2469N
Y轴直线电机额定推力875N峰值推力2469N
Y-axislinearmotorrated thrust:875N,peak thrust:2469N
机床控制系统/台湾新代210MA
Machinecontrolsystem:Syntec21oMA(Taiwan)
XYZ电机/台湾新代绝对式伺服电机
X/Y/Zmotors:Syntecabsolute servomotors(Taiwan)
XYZAB驱动器/台湾新代绝对式驱动器
X/Y/Z/A/Bdrivers:Syntecabsoluteservodrives(Taiwan)
电器元件/施耐德
Electricalcomponents:Schneider
气动元件/日本SMC
Pneumaticcomponents:SMC(Japan)
X轴Y轴光栅尺/发格/国产选项
X/Y-axislinearencoder:Fagor/domesticoptions
机器配置MachineConfiguration
X轴直线电机/THK导轨P级/行程 7 0 0 \mathsf {mm }
X-axis:Linearmotor,THKP-gradelinearguide,travel:700mm
Y轴直线电机/THK导轨P级/行程 3 6 0 \mathsf {mm } （204号
Y-axis:Linearmotor,THKP-gradelinearguide,travel:360mm
Z轴/THK/丝杆C3/导轨P级/行程 3 0 0 \mathsf {mm }
Z-axis:THKC3ballscrew,THKP-gradelinearguide,travel:300mm
A轴直驱DD马达定制额定扭矩50NM
A-axisdirectdrive DDmotor,customrated torque:50Nm
B轴直驱DD马达定制额定扭矩266NM
B-axisdirectdriveDDmotor,customrated torque:266Nm
主轴/接口HSK50E定制额定功率12KW
Spindle/interface:HSK5oE,customrated power:12kW
主轴转数4000/8000r/min
Spindle speed:4000-8000r/min
探针/国产订制/雷尼绍/选装
Probe:Domesticcustom/Renishaw(optional)
自动化选项AutomationOptions
选装（进口/国产）6关节机器人
Optional(imported/domestic)6-axisrobot
料盘范围/ 3 . 1 2 \mathsf {mm } （204号
Workpiece trayrange:3-12mm
自动上下料装夹长度/ 1 1 0 \mathsf {mm }
Autoloading/unloadingclampinglength:110 mm
气动简易自动上下料装夹
Pneumaticsimplifiedautoloading/unloadingfixture
TC-X500 直线电机
TC-XSOOLINEARMOTOR
适合加工以及修磨高速钢，硬质合金，金属陶瓷类等刀具，如铣刀，铰刀，钻头，旋转锉倒角刀，T型刀，非标成型类等刀具。
ldealforthemafactringadgiingfosmadeofgpedtelmentedaidetdtratralsding millingcuttersamersdrilotaryrrsmeingtoos,otttersndtomproiletools.
在五轴结构的基础上增加了一个圆弧定位轴可以完美实现R型刀具的精准定位。
Builtona5-axistructurewithanadditionalcircularpositioningaxis,enablingprecisepositioningforR-typetools.
床身采用天然大理石 Machine bedconstructed from natural marble
适合加工以及修磨各类非标刀具
Suitable forthemanufacturing and regrinding of variousnon-standard cutting tools
具有重研磨性能与加工稳定性 Delivers heavy-duty grinding performance andexceptionalmachining stability
适合加工材料高速钢，硬质合金金属陶瓷类等刀具
Suitable fortoolsmadeof high-speed steel,cemented carbide,andcermet
| TC-X500技术规格书 TechnicalSpecifications:TC-X500 | |||
| 配置内容 Configuration Item | 产地 Origin | 参数 Parameters | 备注 Remarks |
| 座 | Domestic | Natura石ed | |
| X轴直线电机 X-axis LinearMotor | 进口 Imported | 峰值推力1646/4125行程630MM Peak thrust:1646/4125N; Travel: 630 mm | 精度等级5μｍ光栅可选配进口与国产 5μmprecision linearencoder,with optionalimported ordomesticmodels. |
| X轴光栅 X-axis Linear Encoder | 进口/国产 Domrted | 型号JFT- Model:JFT- | 精度等级5μｍ光栅可选配进口与国产 5μmprecision linearencoder,with optionalimported ordomesticmodels. |
| Y轴直线电机 Y-axis LinearMotor | 进口 Imported | 峰值推力16465/4125行程630MM Peak thrust:1646/4125N;Travel:630mm | |
| Y轴光栅 Y-axis Linear Encoder | 进口/国产 Impmrted | 型号JFT- Model: JFT- | 精度等级5um光栅可选配进口与国产 5umprecision linearencoder,withoptionalimportedordomestic models. |
| Z-axisallScrew | THK | z-s程:280Mm | Precstn级C3,,2zaxis |
| x//ZLinzaGuides | THK | 45gade | Heavy-dutyuies |
| u制m | Ratedtoqe6130Nm | ||
| Cust制m | Ma.高ue.upt525Nm | atedsped: | |
| 主轴 Spindle | 定制 Custom | 额定18KW峰值23.4KW 砂轮直径50-150mmmm之间转数最高6000rpm Ratedpower:18kW;Peak power:23.4kW Grindingwheeldiameter:50-150mm;Max.speed:6000 rpm | 双头永磁同步主轴采用NSK轴承冷却方式:油冷主轴接口:HSK-50E接口 轴杆与主轴采用双端接触，直接砂轮对刀仪及高度尺测量砂轮法兰距 Dual-headpermanentmagnetsynchronousspindewithNSKbearings.Coolingmethod:ollcooling Spindle interface:HSK-50E. |
| 探针 Probe | 英国麦卡隆 Metrol(UK) | 探针精度长度：0.005角度：0.01 Probeaccuracy: Length:0.005;Angle:0.01 | 可探测修磨右旋类及左旋类刀具，可探测圆棒跳动可探测内冷孔 Doubleendcontactbetwenshaftandspiedlegrindingellagedistanceismeasuredirectlyvia |
| 210MA | |||
| x/AxIsDrivers | 5KW | ||
| ZAxI river | 1.5KW | 整套新代绝对式系统驱动绝对值伺服电机运动 Fuytets for5-axissimultaneouscontrol. | |
| AAxis Driver | 1KW | 整套新代绝对式系统驱动绝对值伺服电机运动 Fulis for5-axis simultaneous control. | |
| Schner | |||
| 气动元件 Pmeumatis | 日本SMC SMC (Japan) | ||
主轴spindle
刀具探测
ToolProbing
机器底座
Machine Base
主轴端采用HSK50E双面束缚的结构方式，来保证砂轮轴锁紧时的跳动和精度，增强加工时的刚性和加工精度，旋转速度500/6000r/min
采用双头永磁18KW主轴来实现重研磨，主轴内部通冷却循环，能够有效减小马达转动产生的热量。
Thespindle end adopts an HSK5oE doublerestraint structure toensure therunoutandprecision ofthegrindingwheel spindleduringclamping, enhancingmachiningrigidityandaccuracy,witha rotation speed of500-6000r/min.
Equippedwithadual-headpermanentmagnet 18kWspindleforheavy-dutygrinding,thespindle featuresan internal coolingcircuit to effectively dissipate heat generatedbymotoroperation.
可选配（进口雷尼绍/国产订制)探头，能实现自动探测长度角度，跳动修磨等功能，
Optionalprobes(importedRenishaw/domestic custom)areavailable,enablingautomatic measurementoftool lengthandangle,aswellas runoutcorrectionand regrinding functions.
天然大理石床身由于其高密度和稳定性，不易变形，能够保持高精度和吸震性，强度高具有高刚性。
Thenatural marble bed offers highdensityand stability,resistingdeformationtomaintainconsistent precisionand excellent vibrationdamping,with high strengthand rigidity.
A轴直驱 A-Axis Direct Drive
C轴直驱
C-AxisDirectDrive
》CNC轴构成 CNCAxisConfiguration
订制款A直驱，可配置雄克液压(SCHUNK)刀柄与一体式SAP-25-HY刀柄，额定扭矩达到65Nm/最高130Nm，回转速度快精度高，选用进口编码器，保证了精确的分割角度和连动性能。
订制款C轴直驱，设计优点中心轴更大稳定性好，扭矩大钢性强额定扭矩达到300Nm，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
直线轴4轴（X，Y,Z）旋转轴2轴（A，C）的五轴CNC轴构成。采用了更大直径的丝杠和轨，大大提高了机器的刚性及耐久性。对各丝杠的润滑，采用了自动集中供给润滑脂的方式。
Custom-built A-axisdirectdrive,configurable withSCHUNKhydraulictool holdersand integrated SAP-25-HY tool shanks.Rated torque:65Nm(peak130 Nm).High rotational speed and precision,withan imported encoderensuringaccurate indexingangles and synchronousperformance.
Custom-built C-axisdirect drive featuresa centeredspindledesign forsuperiorstability,high torque,andrigidity,witharated torqueof 3 0 0 ~ \mathsf { N m } Highrotational speedand precision,withahighresolution encoderensuring accurate indexingangles and synchronous performance.
The5-axis CNCconfigurationincludes4 linear axes(X,Y,Z)and2rotaryaxes(A,C).Larger-diameter ball screws and guides significantlyenhancethe machine'srigidityanddurability.Anautomatic centralized lubrication systemisused forall ball screws.
技术参数及配置
Technical Parametersand Configuration
机器使用范围MachineApplication Range
加工刀具直径大小：1-20毫米直径刀具
Tooldiameterrange:1-20mm
加工刃长：260MM内
Maximumcuttingedgelength:≤260mm
最大夹持直径：32毫米
Maximumclamping diameter:32 mm
加工最大直径：200MM内
Maximummachiningdiameter: <=slant 2 0 0 \ : {mm }
机器长宽高：约2360\*2300\*2130mm
Machinedimensions(L×W×H):approx.2360×2300×2130mm
机器重量：约6000KG
Machineweight:approx.6000kg
机器总功率约30KW
Totalpowerconsumption:approx.30kW
气压源：需0.6MPa-0.8MPa
Airpressurerequirement:0.6-0.8 MPa
电器部分ElectricalComponents
机器配置MachineConfiguration
X轴直线电机额定推力1646N峰值推力4123N
X-axislinearmotorratedthrust:1646N,peakthrust:4123N
Y轴直线电机额定推力1646N峰值推力4123N
Y-axislinearmotorrated thrust:1646N,peak thrust:4123N
机床控制系统/台湾新代210MA
Machinecontrolsystem:Syntec21oMA(Taiwan)
XYZ电机/台湾新代绝对式伺服电机
X/Y/Zmotors:Syntecabsolute servomotors(Taiwan)
XYZAB驱动器/台湾新代绝对式驱动器
X/Y/Z/A/Bdrivers:Syntecabsoluteservodrives(Taiwan)
电器元件/施耐德
Electricalcomponents:Schneider
气动元件/日本SMC
Pneumaticcomponents:SMC(Japan)
X轴Y轴光栅尺/发格/国产选项
X/Y-axis linearencoder:Fagor/domesticoptions
X轴直线电机/THK导轨P级/行程 6 3 0 \mathsf {mm }
X-axis:Linearmotor,THKP-gradelinearguide,travel:630mm
Y轴直线电机/THK导轨P级/行程 6 3 0 \mathsf {mm } （2号
Y-axis:Linearmotor,THKP-gradelinearguide,travel:630mm
Z轴/THK/丝杆C3/导轨P级/行程 3 0 0 \mathsf {mm } （20
Z-axis:THKC3ballscrew,THKP-gradelinearguide,travel:300mm
A轴直驱DD马达定制额定扭矩65NM
A-axisdirect drive DDmotor,customrated torque:65Nm
B轴直驱DD马达定制额定扭矩300NM
B-axisdirectdriveDDmotor,customrated torque:300 Nm
主轴/接口HSK50E定制额定功率18KW
Spindle/interface:HSK5oE,customrated power:18kW
主轴转数4000/8000r/min
Spindlespeed:4000-8000r/min
探针/国产订制/雷尼绍/选装
Probe:Domesticcustom/Renishaw(optional)
自动化选项AutomationOptions
选装(进口/国产）6关节机器人
Optional(imported/domestic)6-axisrobot
料盘范围 1 3 - 2 0 \mathsf {mm } 2号
Workpiece trayrange:3-20mm
自动上下料装夹长度/110mm
Autoloading/unloadingclampinglength:110mm
气动简易自动上下料装夹
Pneumaticsimplified autoloading/unloadingfixture
TC-F500
适用于大部分批量标准刀具ldealforthemass productionofmoststandard cuttingtools
标准型大批量量化加工机型搭配内置自动装夹机器人可节省人工成本。
Thistandardhigh-volumeproductionmodel,equippedwithanintegratedautomaticloadingrobot,helpsreducelaborcosts.
保持特性高稳定性好 Delivers excellent sustained precisionand stability
床身与XY轴向都是采用天然大理石
Themachinebed and X/Yaxesareconstructed fromnaturalmarble
适合加工以及修磨各类标准刀具
Suitable for the manufacturing and regrinding ofvariousstandard cutting tools
适合加工材料高速钢，硬质合金，金属陶瓷类等刀具
Suitable fortoolsmadeof high-speed steel,cemented carbide,cermet,and othermaterials
| TC-F500技术规格书 Technical Specifications:TC-F500 | ||
| 名称 Component | 产地型号 Origin/Model | 精度说明 Precision Description |
| X轴丝杆直径32MM水平直线轴） X-axis Ball Screw,D32mm (Horizontal LinearAxis) | 天THK | C3级重复定位精度0.003mm C3grade,repeat positioning accuracy:0.003mm |
| i | THK | 3gradem |
| aisis) | THK | 3gradem |
| A轴（加工轴） A-axis (MachiningAxis) | DD马达 DDMotor | 精确的分割角度角度分辨率0.0002° Precise indexing angle;angularresolution: 0.0002° |
| C轴（加工轴） C-axis(MachiningAxis) | 凸轮滚齿转台 CamRollerGearRotaryTable | 超高刚性，定位精度高。 Ultra-highrigiditywith highpositioningaccuracy |
| 主轴 Spindle | 永磁同步主轴 Permanent Magnet Synchronous Spindle | 主轴接口HSK50E，采用锥面和平面接触保证 主轴刚性和稳定性。跳动0.002mm Spindleinterface:HSK5oE.Taperandfacecontactdesignensures spindlerigidityand stability;runout:0.002mm |
| 床身 Machine Bed | 大理石底座 Marble Base | 大理石底座具有使用寿命长，不变形，不产生磁性反映，稳定性好强度大， 硬度高，能在重负荷下保持高精度，耐酸，耐腐蚀等特点 Themarblebaseoferslongservicelife,deformationresistance, non-magneticproperties,excellent stability,highstrengthand hardness.Itmaintainshighprecisionunderheavyloadsandis acid and corrosion resistant. |
| Xaxisr | THK | Heavy-dutyongrade |
| Yisi | THK | Hevy-dutyesongrade |
| Zaisetui | THK | eavy-dutyeisiongrade |
| 新代定制操作系统。含电机，驱动 SyntecCustomOperatingSystem(lncludingMotors&Drives) | 台湾新代 Syntec(Taiwan) | 绝对式控制系统，专用磨床操作界面窗口，操作方便灵活， 配套专用绝对式总线式驱动器和伺服电机，高兼容性，高稳定性。 支持前后台操作，电脑直接控制程序 Absolutecontrolsystemwithadedicated grindingmachine user interfaceforconvenientandflexibleoperation.Matchedwith dedicatedabsolutebus-typedriversandservomotors,offering highcompatibilityandstability.Supportsfront-endandback-end operation withdirectprogramcontrolviacomputer. |
| 新代数控电机驱动器一套 SyntecCNC Motor Drive Set | 台湾新代数控 Syntec CNC (Taiwan) | 带自检测移动驱动器，断电情况也可检测电机的移动量， 自动在系统上数据补正 Self-diagnosticmotiondrivers.Detectsmotortraveleveninthe eventofpowerloss,withautomaticdata correctioninthesystem. |
| Cutmtobe | Domestic | |
| OiPressreGauesureauge | ||
| 灭火器和防爆窗 Fire Extinguisher&Explosion-ProofWindow | 匹配自动感应，提高设备的安全性 Withautomaticsensingtoimproveequipmentsafety. | |
| 电箱空调 Electrical CabinetAirConditioner | 自动调节电柜箱温度，湿度，避免电器发烫而引起的故障， 保证电器部件寿命更长久。电器部件的稳定性 Automaticallyregulatesthetemperatureandhumidityinsidethe electricalcabinettopreventfailurescausedbyoverheating, extending theservicelifeandensuring thestabilityofelectrical | |
主轴spindle
Machine Base
主轴端采用HSK50E双面束缚的结构方式，来保证砂轮轴锁紧时的跳动和精度，增强加工时的刚性和加工精度，旋转速度500/6000r/min
采用双头永磁12KW主轴来实现重研磨，主轴内部通冷却循环，能够有效减小马达转动产生的热量。
Thespindle end adopts an HSK5oE doublerestraint structure toensure therunoutandprecision ofthegrindingwheelspindleduringclamping, enhancingmachiningrigidityandaccuracy,witha rotation speed of500-6000r/min.
Equipped withadual-head permanent magnet 12kWspindleforheavy-dutygrinding,thespindle featuresaninternalcoolingcircuittoeffectively dissipate heat generatedbymotoroperation.
A轴直驱 A-Axis Direct Drive 机器底座
订制款A直驱，刀柄与一体式SAP-25-HY刀柄，额定扭矩达到38NM/最高75NM，回转速度快精度高，选用进口编码器，保证了精确的分割角度和连动性能。
Custom-builtA-axisdirect drivewithan integratedSAP-25-HYtoolshank.Ratedtorque:38Nm (peak 7 5 N m .Highrotational speedandprecision, withan imported encoder ensuring accurate indexing anglesand synchronousperformance.
天然大理石床身由其高密度和稳定性，不易变形，能够保持高精度和吸震性，强度高具有高刚性。
Thenatural marble bed offers high densityand stability,resistingdeformationtomaintainconsistent precisionand excellent vibrationdamping,with high strength and rigidity.
C轴 C-Axis
CNC轴构成
大孔径径轴向轴承，液压刹车结构，内部采用环抱刹车，刹车力大于碟片刹车力高刚性结构，稳定性强，耐重刀磨削。
Featureslarge-boreaxial bearingsanda hydraulicbrakestructurewithinternalwrap-around braking.Brakingforceexceedsthatofdiscbrakes, formingahigh-rigiditystructurewithexcellent stability,suitableforheavy-loadgrinding.
直线轴4轴（X，Y,Z）旋转轴2轴（A，C）的5轴CNC轴构成。采用了更大直径的丝杠和轨，大大提高了机器的刚性及耐久性。对各丝杠的润滑，采用了自动集中供给润滑的方式。
The5-axis CNCconfigurationincludes4 linear axes(X,Y,Z)and2rotaryaxes(A,C).Larger-diameter ballscrews and guides significantlyenhance the machine'srigidityand durability.Anautomatic centralized lubricationsystemisused forallball screws.
机器使用范围MachineApplication Range
加工刀具直径大小：1-20毫米直径刀具
Tooldiameterrange:1-12mm
加工刃长：80MM内
Maximumcuttingedgelength: <=slant 8 0 \ : {mm } （204号
最大夹持直径：32毫米
Maximumclampingdiameter:32mm
加工最大直径：100MM内
Maximummachiningdiameter: <=slant 1 0 0 \mathsf {mm }
机器长宽高：约2400\*2150\*2100mm
Machinedimensions(L×W×H):approx.2400×2150×2100mm
机器重量：约5000KG
Machineweight:approx.5000kg
机器总功率约32KW
Totalpowerconsumption:approx.32kW
气压源：需0.6MPa-0.8MPa
Airpressurerequirement:0.6-0.8MPa
电器部分ElectricalComponents
机床控制系统/台湾新代200MA
Machinecontrolsystem:Syntec20oMA(Taiwan)
XYZ电机/台湾新代绝对式伺服电机
X/Y/Zmotors:Syntecabsolute servomotors(Taiwan)
XYZAC驱动器/台湾新代绝对式驱动器
X/Y/Z/A/Cdrivers:Syntecabsoluteservodrives(Taiwan)
电器元件/施耐德
Electricalcomponents:Schneider
气动元件/日本SMC
Pneumaticcomponents:SMC(Japan)
机器配置MachineConfiguration
X/THK丝杆C3导轨P级/行程275mm
X-axis:THKC3ballscrew,P-gradelinearguide,travel:275mm
Y/THK丝杆C3导轨P级/行程240mm
Y-axis:THKC3ballscrew,P-gradelinearguide,travel:240mm
Z/THK丝杆C3导轨P级/行程 1 6 0 \mathsf {mm }
Z-axis:THKC3ballscrew,P-gradelinearguide,travel:160mm
A轴直驱DD马达定制额定扭矩38NM
A-axisdirectdriveDDmotor,customrated torque:38Nm
C轴-35/185度
C-axis:-35°to185°
主轴/接口HSK50E定制额定功率12KW
Spindle/interface:HSK5oE,customrated power:12kW
主轴转数500/6000r/min
Spindlespeed:500-6000r/min
探针/雷尼绍/国产选装
Probe:Renishaw/domesticoptional
自动化选项AutomationOptions
选装（进口/国产）6关节机器人
Optional(imported/domestic)6-axisrobot
料盘范围/ 3 . 1 2 \mathsf {mm } （20
Workpiece trayrange:3-12mm
自动上下料装夹长度/100mm
Autoloading/unloadingclampinglength:100mm
TC-A500直线电机 TC-ASOOLINEARMOTOR
适用于标准刀具的批量化加工
Designed for the mass production of standard cutting tools
标准型大批量加工，机型可扩展成上下双主轴型布局可实现PCD镶嵌类型刀具的整体加工。 Thisstandardhigh-volumeproductionmodelcanbeexpandedintoanupper-lowerdual-spindleconfiguration,enabling completemachiningofPCD-inserted tools.
床身采用天然大理石
适合加工以及修磨各类非标刀具
Machine bed constructed fromnatural marble
Suitable forthemanufacturing and regrinding of variousnon-standard cutting tools
具有重研磨性能与加工稳定性
适合加工材料高速钢，硬质合金金属陶瓷类等刀具
Delivers heavy-duty grinding performance andexceptionalmachiningstability
Suitable fortoolsmade of high-speed steel,cemented carbide,andcermet
主轴spindle
直线电机
Linear Motor
机器底座
Machine Base
主轴端采用HSK50E双面束缚的结构方式，来保证砂轮轴锁紧时的跳动和精度，增强加工时的刚性和加工精度，旋转速度500/6000r/min
采用双头永磁12KW主轴来实现重研磨，主轴内部通冷却循环，能够有效减小马达转动产生的热量。
Thespindle end adoptsan HSK50Edoublerestraint structure toensure therunout and precision ofthegrinding wheel spindle duringclamping, enhancingmachiningrigidityandaccuracy,witha rotation speed of 500-6000r/min.
Equipped withadual-headpermanent magnet 12kWspindleforheavy-dutygrinding,thespindle featuresaninternalcoolingcircuittoeffectively dissipate heat generatedbymotoroperation.
稳定性好，能够长期保持高精度，免维护等特点，可以显著提升机械的功能和性能。
The linear motor delivers excellent stability, sustained highprecisionover long-term operation, andmaintenance-freeperformance,significantly enhancingthemachine'sfunctionalityand performance.
机器底座为人造矿物大理石，（丝杆导轨横梁安装面采用镶钢插件）轴承座电机座与横梁安装面都是通过人工刮研，具有优异的稳定性和吸震性，强度高具有高刚性。
Themachinebaseismadeofartificialmineral marble,withsteelinsertsintegratedintotheball screw,guiderail,and crossbeammountingsurfaces. Thebearinghousing,motor housing,and crossbeam mountingsurfacesareall hand-scraped,delivering exceptional stability,vibrationdamping,high strength,and rigidity.
A轴直驱 A-Axis Direct Drive
C轴直驱
C-Axis Direct Drive
》CNC轴构成 CNCAxis Configuratio
订制款A直驱，可配置雄克液压(SCHUNK)刀柄与一体式SAP-25-HY刀柄，额定扭矩达到38NM/最高75NM，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
订制款C轴直驱，设计优点中心轴更大稳定性好，扭矩大刚性强额定扭矩达到560NM，回转速度快精度高，选用高精度编码器，保证了精确的分割角度和连动性能。
直线轴4轴（X，Y，Z)旋转轴2轴（A，C)的5轴CNC轴构成。采用了更大直径的丝杠和轨，大大提高了机器的刚性及耐久性。对各丝杠的润滑，采用了自动集中供给润滑脂的方式。
Custom-built A-axisdirect drive,configurable withSCHUNK hydraulictool holdersand integrated SAP-25-HY tool shanks.Rated torque: 3 8 N m (peak 75 Nm).High rotational speed and precision,witha highresolution encoderensuringaccurate indexingangles and synchronous performance.
Custom-built C-axisdirect drive featuresa centered spindledesignforsuperiorstability,high torque,andrigidity,witharated torqueof 5 6 0 ~ \mathsf { N m } Highrotational speedandprecision,withahighresolution encoderensuringaccurate indexing angles and synchronous performance.
The5-axis CNCconfigurationincludes4 linear axes(X,Y,Z)and2rotaryaxes(A,C).Larger-diameter ballscrews and guides significantlyenhancethe machine'srigidityanddurability.Anautomatic centralized grease lubricationsystemisused forall ball screws.
技术参数及配置
Technical Parametersand Configuration
机器使用范围MachineApplicationRange
加工刀具直径大小：1-12毫米直径刀具
Tooldiameterrange:1-12mm
加工刃长：120MM内
Maximumcutting edgelength: <=slant 1 2 0 \mathsf {mm }
最大夹持直径：32毫米
Maximumclampingdiameter:32mm
加工最大直径：200MM内
Maximummachiningdiameter: <=slant 2 0 0 \ : {mm }
机器长宽高：约2400\*2150\*2100mm
Machinedimensions(L×W×H):approx.2400×2150×2100mm
机器重量：约5500KG
Machineweight:approx.5500kg
机器总功率约25KW
Total powerconsumption:approx.25kw
气压源：需0.6MPa-0.8MPa
Airpressurerequirement:0.6-0.8MPa
电器部分ElectricalComponents
X轴直线电机额定推力1646N峰值推力4125N
X-axislinearmotorrated thrust:1646N,peakthrust:4125N
Y轴直线电机额定推力1646N峰值推力4125N
Y-axislinearmotorrated thrust:1646N,peak thrust:4125N
机床控制系统/台湾新代210MA
Machinecontrolsystem:Syntec21oMA(Taiwan)
XYZ电机/台湾新代绝对式伺服电机
X/Y/Zmotors:Syntecabsolute servomotors(Taiwan)
XYZAB驱动器/台湾新代绝对式驱动器
X/Y/Z/A/Bdrivers:Syntecabsolute servodrives(Taiwan)
电器元件/施耐德
Electricalcomponents:Schneider
气动元件/日本SMC
Pneumaticcomponents:SMC(Japan)
X轴Y轴光栅尺/发格/国产选项
X/Y-axislinearencoder:Fagor/domesticoptions
机器配置MachineConfiguration
X轴直线电机/THK导轨P级/行程 6 0 0 \mathsf {mm }
X-axis:Linearmotor,THKP-gradelinearguide,travel:600mm
Y轴直线电机/THK导轨P级/行程 3 6 0 \mathsf {mm } （20
Y-axis:Linearmotor,THKP-gradelinearguide,travel:360mm
Z轴/THK/丝杆C3/导轨P级/行程 2 0 0 \mathsf {mm }
Z-axis:THKC3ballscrew,THKP-grade linearguide,travel:200mm
A轴直驱DD马达定制额定扭矩38NM
A-axis direct drive DDmotor,customrated torque:38 Nm
C轴直驱DD马达定制额定扭矩560NM
C-axisdirectdrive DDmotor,customrated torque:560Nm
主轴/接口HSK50E定制额定功率12KW
Spindle/interface:HSK5oE,customratedpower:12kW
主轴转数4000/8000r/min
Spindlespeed:4000-8000r/min
探针/国产订制/雷尼绍/选装
Probe:Domesticcustom/Renishaw(optional)
自动化选项AutomationOptions
选装（进口/国产）6关节机器人
Optional(imported/domestic)6-axisrobot
料盘范围/3-12mm
Workpiece trayrange:3-12mm
自动上下料装夹长度/110mm
Autoloading/unloadingclampinglength:110mm
气动简易自动上下料装夹
Pneumaticsimplified autoloading/unloadingfixture
Address:No.7XingbangRoad,XinbeiDistrict,ChangzhouCity，JiangsuProvince
Tel:13401561717
Website:toolgrinder.cn
Email:584777904@qq.com
