赋能 中国数控刀具 CHINA CNC CUTTING TOOL
Aboutus关于我们
鼎泰高科创始于1997年,是一家专业研发、生产、销售微钻、铣刀、精密刀具、智能装备、工业膜、刷磨轮等产品的高新技术企业,多年耕耘于PCB,3C等行业,有丰富的经验和先进的技术积累,能为客户提供系列整体解决方案。
DTECHHigh-techstartedin1997,isahigh-techenterprise specializingintheR&D,production,andsalesofmicro-drills, millingcutters,precisioncutting tools,intelligent equipment, industrialfilms,brushgrindingwheels,andrelatedproducts. WIthyearsof dedicatedexpertisein3C,medicaland other industries,hasrich experienceand advanced technology accumulation,canprovidecustomerswithaseriesofoverall solutions.
Directory目录
1 鼎泰高科厚街总部 01-02 DTECH Houjie headquarters 2 荣誉资质 03-04 Honor and qualification 3 高精密五轴刀具磨床 05-10 High precision 5-axis tool grinder 4 高精密段差磨床 11-12 High precision pinch and peel grinding machine 5 数控丝锥螺纹磨床 13-14 CNC tap thread grinder 6 金刚石砂轮自动成型机 15-16 Superabrasive wheel CNC forming machine 1 PVD-磁过滤电弧设备 17-18 PVD magnetic filtered arc equipment 8 HFCVD金刚石镀膜机 19-21 CVD Hot Filament coating machine 9 PVD-多弧离子镀膜设备 22 ACT6
10 自动影像测量仪 23 Automatic image measuring instrument
11 钻针缺陷自动测量仪 24 Drill Bit defect automatic measuring instrument
12 研磨机系列 25-26 Grinding machine Series
13 料箱机器人智能仓储系统 27-28 Intelligent bin robot storage system
14 巷道堆垛机智能仓储系统 29-30 Intelligent aislestacker storage system
15 智能钻针库 31-32 Intelligent drill bit warehouse
16 配退针一体机- 33-35 All-in-One drillbit handling machine
17我们的服务 36-38
Ourservice
高企认定:
广东鼎泰高科技术股份有限公司、南阳鼎泰高科有限公司、广东鼎泰机器人科技有限公司、东莞市超智新材料有限公司
Highlevelrecognition:
Guangdong DTECH Technology Co.,Ltd.
Nanyang DTECH Co.,Ltd.
Guangdong UCANRobotTechnology Co.,Itd.
Dongguan Chaozhi New Materials Co., Ltd.
2
知识产权:
已授权专利222项、受理待授权专利123项,其中发明专利85项。
Intellectual property rights:
222patentshavebeenauthorizedand123patentstobe authorized have beenaccepted,including85inventionpatents.
荣誉资质:
工信部专精特新“小巨人”企业
国家知识产权优势企业
河南省高成长型民营企业
河南省企业技术中心
广东省专精特新企业
广东省高成长中小企业
HonorsandQualifications:
TheMinistryof Industryand Information Technologyspecializesin new"littlegiant"enterprises National intellectual propertyadvantageenterprises Highgrowth privateenterprise in Henan Province EnterpriseTechnology Centerof Henan Province Guangdong Provincespecializedinspecial newenterprises Highgrowthsmallandmedium-sized enterprisesin Guangdong Province
高精密五轴刀具磨床Highprecision5-axistoolgrinder
DTGM5100
1
※本设备适用于铣削刀具、钻削刀具、成型刀具的加工生产。广泛应用于IT行业、医疗行业、汽车行业、3C行业、航天行业等各种领域。
※本设备拥有新代多轴联动控制系统,超精密的运行机构,友善的人机操作界面,丰富的检测及自动化辅助装置。省时省力,高效省心!
※Thiseqipmntistableforilling toolrillingoolng toolsuitable for the productionof.Widely used in ITindustry medical industry,automobile industry,3C industry,aerospace industry and other fields.
※Thisequipmenthasanewgenerationofmulti-axis linkage controlsystem,ultra-preciseoperationmechanism,friendly man-machineoperation interface,richdetectionandautomatic auxiliarydevices.Save timeandeffort,worry-free!
4
0圆鼻铣刀Bull-noseEnd Mill倒角刀ChamferCutter
成型刀FormedMilling Cutter端铣刀End Mill麻花钻Twist Drill
T型刀 T-slot Cutter
| 内容 | content | DTGM5100 | |
| 轴向参数 Axial parameter | X轴行程 | X-axis Travel | 400mm |
| Y轴行程 | Y-axisTravel | 550mm | |
| Z轴行程 | Z-axisTravel | 240mm | |
| X/Y/Z轴向重复定位精度 | X/Y/Zaxial repeat positioningaccuracy | 0.003mm | |
| X/Y/Z轴快进给速度 | X/Y/Zaxisrapidtraverse rate | 15m/min | |
| 线性分辨率 | Linearresolution | 0.001mm | |
| C轴 | c-axis | ±168° | |
| A轴 | A-axis | 360° | |
| 编码器品牌 | Encoder brand | 发格/雷尼绍 FAGOR/RENISHAW | |
| 研磨轴参数 The grinding parameters | 轴向分辨率 | Axialresolution | 0.001° |
| 最大砂轮直径 砂轮主轴功率 | Maximumgrindingwheel diameter Grinding wheel spindle power | 150mm | |
| 砂轮转速 | Grinding wheel speed | 12.5Kw | |
| 测量系统 | Measuringsystem | 0-6000rpm | |
| 加工参数 Machining parameter | 工件装夹范围 | Workpiece clamping range | 雷尼绍Renishaw Φ3-Φ10 |
| 工件研磨 | Workpiecegrindingrange (diameter) | 0.5-Φ10 | |
| 工件长度 | Workpiece length | 30~150mm | |
| 研磨最大刃口长度 | |||
| Maximum grindingcutting edge length | 100mm |
精密整机结构设计
Precision machine structure design
※主体结构:铸造机身,自然时效,u级加工;
※移动机构:超精密滚珠丝杆,可选配光栅尺,重复定位精度≤0.003mm;
工件装夹:瑞士肖伯林W20夹头,雷尼绍检测装置;
※磨削机构:双砂轮组结构,最多可同时安装6片砂轮;
※上下料机构:6轴机械手上下料,料盘最多备料1500支;
电气控制:新代5轴联动控制器,人性化操作界面。
转盘+上料治具
Rotaryindexingtable ^ + Loading fixture
※Fc25铸造一体式床身,充分自然时效后精密研磨加工,人工铲刮,拥有精确的几何精度和优异抗震稳定性;
※高精密直线运动机构,线性重复定位精度 <=slant 0 . 0 0 2 \mathsf {mm } ,定位精度0.003mm;
※旋转轴采用DD电机,轴向重复定位精度≤5角秒。
※Main structure:casting body,natural aging,u-level processing;
※Mobile mechanism:ultra-precision ball screw,optional with enclosed optical linear encoder,repeat positioning accuracy { <=slant } 0 . 0 0 3 { {mm } }
Workpiececlamping:Swiss Schaublin W20 chuck,Renishaw detection device;
※Grinding mechanism:double grinding wheel group structure,up to6 grindingwheels can be installed at the same time;
※Loadingandunloadingmechanism:6-axismanipulatorloadingand unloading,themaximummaterial tray1500 pieces;
※Electrical control:Syntec 5-Axis simultaneouscontroller,humanized operationinterface.
※Fc25 casting all-in-one bed,precision grindingafter full natural aging,manualmanualscraping,withprecisegeometric accuracy and excellent Anti-vibration stability;
※High-precision linearmotionmechanismwith linear repeat positioning accuracy { <=slant } 0 . 0 0 2 \mathsf {mm } Positioningaccuracy: 0 . 0 0 3 \mathsf {mm }
※Therotaryaxisadoptsa DD motor (Direct Drive motor), achievinganaxial repeat positioningaccuracyof <=slant 5 (20 arcseconds.
高效全自动机械手
Highefficiencyautomaticmanipulator
※多种上料方式可选;
※独立封闭的备料空间,有效隔绝粉尘和油雾;
※6轴机械手上下料,IP67防尘防水;
※4料盘备料,最多备料1500支。
※Multiple loadingmethodsavailable;
※Independentclosedmaterial preparationspace,effectively isolate dust and oil mist;
※6axismanipulator loadingandunloading,IP67 dustproof and waterproof;
※4 tray for material preparation,up to 15oo piecesof material.
高端人机界面控制
High-endman-machineinterfacecontrol
※友善的人机操作界面,全触摸操作控制,参数设置更灵活;
※丰富的3D仿真模拟功能。
※Friendlyman-machine operation interface,full touchoperationcontrol,more flexible parameterseting;
※Rich 3D simulation functions.
高精密五轴刀具磨床Highprecision5-axistoolgrinder
DTGM5210
※本设备适用于铣削刀具、钻削刀具、成型刀具的加工生产。广泛应用于IT行业、医疗行业、汽车行业、3C行业、航天行业等各种领域。
※本设备拥有NUM运动控制控制系统,X/Y/Z三轴全闭环直线电机驱动,高精度、高动态效应性。NUMroto操作系统,功能齐全,无限制。可选18Kw主轴,增大刀具磨削加工范围。
※Thiseqipmntistableforillingtoolrillingoolong toolsuitablefor theproductionof.Widelyused in ITindustry, medical industry,automobile industry,3C industry,aerospace industryand other fields.
※This equipment hasa NUM motion control system,with X/Y/Zthree-axis fullyclosed-loop linearmotordrives,delivering highprecisionand highdynamic performance.The NUMroto operating system is fully functional with no limitations.An optional 18 kWspindle isavailable to expand the tool grinding and machining range.
A中
0圆鼻铣刀Bull-noseEnd Mill倒角刀ChamferCutter
成型刀FormedMilling Cutter端铣刀End Mill麻花钻Twist Drill
T型刀 T-slot Cutter
| 内容 | content | DTGM5210 | |
| 轴向参数 Axial parameter | X轴行程 | X-axis Travel | 460mm |
| Y轴行程 | Y-axisTravel | 700mm | |
| Z轴行程 | Z-axisTravel | 300mm | |
| X/Y/Z轴向重复定位精度 | X/Y/Zaxial repeat positioningaccuracy | 0.003mm | |
| X/Y/Z轴快进给速度 | X/Y/Zaxisrapidtraverse rate | 15m/min | |
| 线性分辨率 | Linearresolution | 0.001mm | |
| C轴 | c-axis | ±168° | |
| A轴 | A-axis | 360° | |
| 编码器品牌 | Encoder brand | 发格/雷尼绍 FAGOR/RENISHAW | |
| 研磨轴参数 The grinding parameters | 轴向分辨率 | Axialresolution | 0.001° |
| 最大砂轮直径 砂轮主轴功率 | Maximumgrindingwheel diameter Grinding wheel spindle power | 150mm | |
| 砂轮转速 | Grinding wheel speed | 12.5Kw/18Kw | |
| 测量系统 | Measuringsystem | 0-6000rpm | |
| 加工参数 Machining parameter | 工件装夹范围 | Workpiece clamping range | 雷尼绍Renishaw Φ3-Φ12 |
| 工件研磨 | Workpiecegrindingrange (diameter) | 0.5-Φ12 | |
| 工件长度 | Workpiece length | 30~150mm | |
| 研磨最大刃口长度 | |||
| Maximum grindingcutting edge length | 120mm |
精密整机结构设计
Precision machine structure design※主体结构:铸造机身,自然时效,u级加工;※移动机构:全直线电机驱动,配合光栅尺,重复定位精度<=slant 0 . 0 0 3 \mathsf {mm } ※工件装夹:瑞士肖伯林W20夹头,雷尼绍检测装置;※磨削机构:双砂轮组结构,最多可同时安装6片砂轮;上下料机构:6轴机械手上下料,料盘最多备料1500支;※电气控制:新代5轴联动控制器,人性化操作界面。
转盘+上料治具
Rotaryindexingtable ^ + Loading fixture※X/Y/Z轴全部采用直线电机驱动配合光栅尺,全闭环运动系统,线性重复定位精度 <=slant 0 . 0 0 2 \mathsf {mm } ,定位精度 0 . 0 0 3 \mathsf {mm }
※Main structure:casting body,natural aging,u-level processing;
※Mobile mechanism: Full linear motor drive with enclosed optical linearencoder,repeated positioning accuracy { <=slant } 0 . 0 0 3 \mathsf {mm }
※Fc25铸造一体式床身,充分自然时效后精密研磨加工,人工铲刮,拥有精确的几何精度和优异抗震稳定性;
Workpiececlamping:Swiss Schaublin W20 chuck,Renishaw detection device;
※Grinding mechanism:double grinding wheel group structure,up to6 grinding wheels can be installed at the same time;
※旋转轴采用DD电机,轴向重复定位精度 <=slant 5 角秒。
※Loading and unloading mechanism:6-axis manipulator loading and unloading,themaximummaterial tray1500 pieces;
※Electrical control:Syntec 5-Axis simultaneouscontroller,humanized operationinterface.
※Fc25 castingall-in-one bed,precision grindingafter full natural aging,manualmanualscraping,withprecisegeometric accuracy and excellent Anti-vibration stability;
※X/Y/Zaxesalladopt linearmotordriveswithoptical linear encoder,forminga fully closed-loopmotion system,achieving linear repeat positioning accuracy { <=slant } 0 . 0 0 2 { {mm } } and positioning accuracyof 0 . 0 0 3 \mathsf {mm }
※Therotary axisadoptsa DD motor (Direct Drive motor), achievinganaxial repeatpositioningaccuracyof <=slant 5 (20 arcseconds.
高效全自动机械手
Highefficiencyautomaticmanipulator
※多种上料方式可选;
※独立封闭的备料空间,有效隔绝粉尘和油雾;
※6轴机械手上下料,IP67防尘防水;
※4料盘备料,最多备料1500支。
※Multiple loadingmethodsavailable;
※Independent closed material preparationspace,effectively isolate dust and oil mist;
※6axis manipulator loading and unloading,IP67 dustproof and waterproof;
※4tray formaterial preparation,upto15oo piecesofmaterial.
NUM数控系统 NUMCNC system
※NUMROTO编程软件;
※功能强大,可编辑性强;
※丰富的3D模拟仿真功能。 ※NUM ROTO programming software;
※Powerful functionality with high programmability;
※Comprehensive 3D simulation and emulation capabilities.
高精密五轴刀具磨床Highprecision5-axistoolgrinder
DTGM6100
※本设备适用于铣削刀具、钻削刀具、成型刀具的加工生产。广泛应用于IT行业、医疗行业、汽车行业、3C行业、航天行业等各种领域。
※本设备拥有NUM运动控制控制系统,全闭环驱动结构,高精度、效率。可选NUMroto操作系统,功能齐全,无限制。
※Thisequipmentistableforillingtooldrillingtoolong toolsuitablefortheproductionof.Widelyusedin ITindustry, medical idstryutomoiledustryCustryoc industry and other fields.
※This equipment is equipped with a NUM motion control system anda fully closed-loop drive structure,ensuring high precision andefficiency.The optional NUMroto operating systemoffers comprehensive functionality without limitations,providing enhanced flexibility foradvancedmachiningoperations.
0 倒角刀 Chamfer Cutter
成型刀FormedMilling Cutter端铣刀End Mill麻花钻Twist Drill
T型刀 T-slot Cutter
| 内容 | content | DTGM6100 | |
| 轴向参数 Axial parameter | X轴行程 | X-axis Travel | 470mm |
| Y轴行程 | Y-axisTravel | 800mm | |
| Z轴行程 | Z-axisTravel | 350mm | |
| X/Y/Z轴向重复定位精度 | X/Y/Zaxial repeat positioningaccuracy | 0.003mm | |
| X/Y/Z轴快进给速度 | X/Y/Zaxisrapidtraverse rate | 15m/min | |
| 线性分辨率 | Linearresolution | 0.001mm | |
| C轴 | c-axis | ±168° | |
| A轴 | A-axis | 360° | |
| 编码器品牌 | Encoder brand | 发格/雷尼绍 FAGOR/RENISHAW | |
| 研磨轴参数 The grinding parameters | 轴向分辨率 | Axialresolution | 0.001° |
| 最大砂轮直径 砂轮主轴功率 | Maximumgrindingwheel diameter Grinding wheel spindle power | 200mm | |
| 砂轮转速 | Grinding wheel speed | 25Kw | |
| 测量系统 | Measuringsystem | 0-6000rpm | |
| 加工参数 Machining parameter | 工件装夹范围 | Workpiece clamping range | 雷尼绍Renishaw Φ3-Φ32 |
| 工件研磨 | Workpiecegrindingrange (diameter) | Φ1-Φ32 | |
| 工件长度 | Workpiece length | 30~350mm | |
| 研磨最大刃口长度 | |||
| Maximum grindingcutting edge length | 200mm |
精密整机结构设计
Precision machine structure design※主体结构:铸造机身,自然时效,u级加工;※移动机构:超精密滚珠丝杆配合光栅尺,重复定位精度<=slant 0 . 0 0 3 \mathsf {mm } ※工件装夹:瑞士肖伯林W20夹头,雷尼绍检测装置;※磨削机构:双砂轮组结构,最多可同时安装6片砂轮;上下料机构:6轴机械手上下料,料盘最多备料1500支;※电气控制:新代5轴联动控制器,人性化操作界面。
※Main structure:casting body,natural aging,u-level processing;
Workpiececlamping:Swiss Schaublin W20 chuck,Renishaw detection device;
※Mobile mechanism:ultra-precision ball screw,optional with enclosed optical linear encoder,repeat positioning accuracy { <=slant } 0 . 0 0 3 { {mm } }
※Fc25铸造一体式床身,充分自然时效后精密研磨加工,人工铲刮,拥有精确的几何精度和优异抗震稳定性;
转盘 ^ + 上料治具
※Grinding mechanism:double grinding wheel group structure,up to6 grindingwheels can be installed at the same time;
Rotaryindexingtable ^ + Loading fixture※超精密大钢球滚珠丝杠配合光栅尺,全闭环运动系统,线性重复定位精度 <=slant 0 . 0 0 2 \mathsf {mm } ,定位精度 0 . 0 0 3 \mathsf {mm }
※旋转轴采用DD电机,轴向重复定位精度 <=slant 5 角秒。
※Loadingandunloadingmechanism:6-axismanipulator loadingand unloading,themaximummaterial tray15o0 pieces;
※Electrical control:Syntec 5-Axis simultaneouscontroller,humanized operationinterface.
※Fc25 casting all-in-one bed,precision grindingafter full natural aging,manualmanual scraping,with precisegeometric accuracy and excellent Anti-vibration stability;
※Ultra-precision large steel ball screwwith optical linear encoder, fullyclosed-loopmotionsystem,featuring linearrepeat positioningaccuracy { <=slant } 0 . 0 0 2 { {mm } } and positioning accuracy of 0 . 0 0 3 \mathsf {mm }
※Therotary axisadoptsa DD motor (Direct Drive motor), achievinganaxial repeatpositioningaccuracyof <=slant 5 (20 arcseconds.
高效全自动机械手
Highefficiencyautomaticmanipulator
※多种上料方式可选;
※独立封闭的备料空间,有效隔绝粉尘和油雾;
※6轴机械手上下料,IP67防尘防水;
※4料盘备料,最多备料1500支。
※Multiple loadingmethodsavailable;
※Independent closed material preparation space,effectively isolate dust and oil mist;
※6axis manipulator loading and unloading,IP67 dustproof and waterproof;
※4tray formaterial preparation,upto15oo piecesofmaterial.
高端人机界面控制
High-endman-machineinterface control
※友善的人机操作界面,全触摸操作控制,参数设置更灵活;
※丰富的3D仿真模拟功能。
※Friendlyman-machine operation interface,full touchoperationcontrol,more flexible parameterseting;
※Rich 3D simulation functions.
高精密段差磨床 High precision pinch and peel grinding machine
DTDC1100
※本设备适用于铣削刀具、钻削刀具、成型刀具的前制程加工生产。
※广泛应用刀具圆棒前制程段差工序的磨削加工,以及冲针等磨 具的段差成型加工。
※本设备拥有多轴联动控制,双砂轮同时参与加工,内置自动 上下料机械手,省时高效。
※Thiseqipmentisiableforillingtool,drilling toolforming tool before the process of processing production.
※It iswidely used in the grinding process of segment difference in the front process of tool round rod and the segment diference forming process of grinding toolssuchas punchingneedle.
※Theequipment has multi-axis simultaneouscontroller, two grinding wheelsat thesame time toparticipate inthe processing,built-in automatic loadingand unloadingmanipulator,saving timeand high efficiency
产品优势 Product advantage
※加工范围广泛,可适用于多种直径规格段差成型磨削;
※双砂轮同时参与加工,省时高效;
※全自动上下料,自动检测工件长度,误差补偿; ※加工精度高,磨削工件圆跳动 { <=slant } 0 . 0 0 3 { {mm } } ,表面粗糙度≤Ra0.2;
※全封闭式防护,一体式机身,安全环保;
※定制人机界面,操作系统友善,简单易上手,学习成本低。 ※Awide range of processing.can beapplied toa variety of diameter specification pinchand peel grinding.
※Two grinding wheels participate in processing at the same time,saving time and high efficiency;
※Automatic loading and unloading.automatic detection of workpiece length.error compensation;
※High machining accuracy, grinding workpiece circular runout { <=slant } 0 . 0 0 3 \mathsf {mm } ,surfaceroughness≤Ra0.2;
※Fully enclosed protection,integrated body,safetyand environmental protection;
※Customized man-machine interface.friendly operating svstem,easy to use.low leaming cost.
技术参数Technical parameters
| 内容 | content | DTDC1100 | |
| 轴向参数 Axial parameter | X轴行程 | X-axis Travel | 350mm |
| Y轴行程 | Y-axisTravel | 80mm | |
| Z轴行程 | Z-axisTravel | 120mm | |
| U轴行程(托架轴) | U-axis Travel (bracket axis) | 50mm | |
| 轴向重复定位精度 | Axialrepeatpositioningaccuracy | 0.003mm | |
| 轴快进给速度 | Axisrapid traverserate | 15m/min | |
| 线性分辨率 | Linearresolution | 0.001mm | |
| 粗磨砂轮直径 | Diameterofcoarsegrindingwheel | 250mm | |
| 精磨砂轮外径 | Outsidediameteroffine grindingwheel | 150mm | |
| 粗磨砂轮转速 | Coarse grindingwheel speed | 8000rpm | |
| 精磨砂轮转速 | Fine grinding wheel speed | 12000rpm | |
| 粗磨砂轮功率 | Coarsegrindingwheel power | 12Kw | |
| 加工参数 Machining parameter | 精磨砂轮功率 | Fine grinding wheel power | 3.4Kw |
| 工件装夹范围 | Workpiece clamping range | Φ1-Φ20 | |
| 工件研磨 | Workpiece grinding range (diameter) | Φ0.5-Φ20 | |
| 机床外观 Machine toolappearance | 工件长度 | Workpiece length | 30~200mm |
| 设备重量 外观尺寸(长*宽*高) | Equipment weight Dimension (length*xwidth*height) | 5500kg 2200mm×2200mm×1900mm |
精密整机结构设计
Precision machine structure design
※主体结构:铸造机身,自然时效,u级加工;
※移动机构:超精密滚珠丝杆滚珠导轨,重复定位精度 <=slant 0 . 0 0 2 \mathsf {mm } 工件装夹:W25夹头装夹1-中20。日本基恩士长度检测装置,定位精度;
※磨削机构:粗/精磨双砂轮同时参与磨削,加工效率高;
※上下料机构:机械手自动上下料,多个备料盘切换;
※电气控制:新代系统控制器,人性化操作界面。
※Main structure:casting body,natural aging,u-level processing;
※Mobile mechanism: ultra-precision ball screw ball guide rail, repeated positioning accuracy { <=slant } 0 . 0 0 2 { {mm } } Workpiece clamping:W25 chuck,clamping \Phi \uparrow - \Phi 2 0 .Japan Keyence length detection device,positioning accuracy; ※Grinding mechanism: coarse/fine grinding wheels participate in grindingat the same time,high processing efficiency; ※Loading and unloading mechanism:manipulatorautomatically loadingand unloading,multiplematerial trayswitch; ※Electrical control: Syntec simultaneous controller,humanized operation interface.
高效的研磨方案
Efficient grindingprogram
双砂轮研磨工艺,粗磨砂轮大进给开粗,精磨砂轮保证几何精度以及表面光洁度;
※粗/精磨砂轮同时做进给研磨动作,双砂轮同时加工,效率提升一倍以上;
※主轴采用大扭矩高速电主轴,粗磨砂轮线速度超过70m/s。
※Double grinding wheel grinding process,High-feed rough grinding with grindingwheel,fine grinding wheel to ensure geometric accuracyand surface finish;
※The coarse and fine grindingwheels do feed grinding at the same timeand the two grindingwheels processat thesame time.theefficiencyismore thandoubled;
※The spindle adopts high torque and high speed motorized spindle,and the linear speed of coarse grinding wheel exceeds 7 0 m / { \mathsf s }
转盘+上料治具
Rotaryindexingtable ^ + Loading fixture※FC25铸造一体式床身,充分自然时效后精密研磨加工,拥有精确的几何精度和优异抗震稳定性;
※日本THK精密滚珠丝杆配合滚柱导轨,线性重复定位精 <=slant 0 . 0 0 2 \mathsf {mm } 四轴联动控制,轮廓一次成型;
※工件轴走心式结构,有效减少砂轮磨损,提升加工精度※针对细长型工件,配备精密托架,有效保证棒料加工段差同心度。
※Fc25 casting all-in-one bed,fully natural aging precision grindingprocessing,has precise geometricaccuracyand excellent Anti-vibration stability;
※JapanTHK precision ball screwwith roller guide,linear repeated positioningprecision { <=slant } 0 . 0 0 2 { {mm } } 1
※Four axis simultaneous controller,single-pass contour forming;
※Moving workpiece spindel,effectively reduce grinding wheel wear,improve machining accuracy;
※For fine workpiece,equipped with precision bracket, effectively ensure the bar processing pinch and peel grinding. concentricity.
更优秀的上下料机械手设计与高端人机界面控制
Better loading and unloading manipulator design and high-endman-machineinterfacecontrol
※三轴机械手上下料,重复定位精度 <=slant 0 . 0 3 \mathsf {mm }
※订制独立防护,有效隔绝粉尘,油雾;
※抽拉式料盘结构,方便快捷;
※高端人机界面控制,丰富的多功能按钮,参数设置更灵活。
※Threeaxismanipulator loadingand unloading,repeated positioning accuracy { <=slant } 0 . 0 3 \mathsf {mm }
※Customized independent protection,effective isolation of dust, oil mist;
※Pull-out tray structure,convenient and quick;
※ High-end man-machine interface control, rich multi-function button,more flexible parameterseting.
数控丝锥螺纹磨床 CNC tap thread grinder
DTSK1200
整机介绍 Complete machine introduction
本设备主要应用于硬质合金挤压丝锥的螺纹和外棱轮廓一站式、高精度、高效率磨削加工。
Thisequipmentisrarilsidfortopigrsionndgecyingofteadsndtealcarbideextrusion taps.
产品特点Productfeatures
全新封闭设计,安全、美观 主体铸件稳重、牢固、高精度※Z轴:丝锥产品进给运动 ※X轴:切削砂轮进给运动※C轴:丝锥产品旋转运动 ※A轴:切削砂轮角度偏摆※U轴:修整滚轮角度偏摆 夹持方式:顶针/筒夹可选※六轴机械手自动上下料 欧盟标准电气控制※高精度直线电机驱动,高效快速
※Newenclosed design,safeand beautiful ※Themaincasting isstable,firmand high precision ※Zaxis: tap product feed movement Xaxis:feed movement of cuttingwheel ※Caxis:tap product rotationmovement ※Axis A:The Angle of the cuttingwheel is skewed ※U-axis: trim the roller Angle deflection ※Clampingmethod:Thimble/barrel clip isoptional ※Automatic loadingandunloading bysix-axismanipulator ※Eustandard electrical control ※High precision linear motor drive,high efficiency and fast
| 项目 | Item | 规格参数Specificationparameter | ||
| 型号 | Model number | DTSK1200(夹头式 Chuck type) | DTSK1300(顶针式Thimble) | |
| 加工直径 | Machiningdiameter | M3-M12 | ||
| 加工长度 | Working length | Max: 120mm | ||
| 螺纹长度 | Thread length | Max: 40mm | Max:25mm | |
| 砂轮线速度 | Grinding wheel linear speed | 45m/s | ||
| 磨削方式 | Grindingmode | 双砂轮(螺纹+外棱)Dual-wheel (thread+flank)grinding | ||
| 控制系统 | Control system | 钠克Lynuc | ||
| 直线电机 | Linearmotor | 钠克Lynuc | ||
| 重复定位精度 | Repeatpositioningaccuracy | 0.003mm | ||
| 伺服电机 | Servomotor | 汇川 Huichuan | ||
| 自动润滑 | Self-lubrication | 宝腾Proton | ||
| 自动动平衡 | Automatic dynamic balancing | HVS | ||
| 直线导轨 | Linearguide | THK | ||
| 磨削主轴 | Grinding spindle | 永磁同步电主轴 Permanent magnet synchronous electric spindle,6.5kw | ||
| 设备尺寸 | Equipment size | 1960mm(L)x1870mm(W)x2115mm(H) | ||
| 输入电压 | Input voltage | 380V,15KW,30A | ||
| 压缩气源 | Compressed air source | 0.5-0.6MPa | ||
金刚石砂轮自动成型机 Superabrasivewheel CNCformingmachine
DTXZ5100
整机介绍 Complete machine introduction
本设备是一款微钻刀具开沟砂轮成型设备,该设备可以成型不同直径砂轮的截面形状,可以做到砂轮直径,外形一致性非常好。 Thisequipmentismicro-drilingtoolgroovinggrindingwheelformingequipment,theequipmentcanshapediferentdamtersf grinding wheel cross section shapes,can achieve grinding wheel diameter,shape consistency is very good.
产品特点Product features
※适用于种类不同直径砂轮成型。
※成型砂轮精度高,最小圆角半径为0.01mm。
※可以按照CAD图成型异型曲线,重合度高。
※Suitable for grindingwheel formingwith different diameters.
※Themoldingwheel has high precisionand the minimum radius of fillet is 0 . 0 1 \mathsf {mm }
※Can beshaped according to CAD drawing curve,high degree of contact.
| 设备型号 | Modelnumber | DTXZ5100 |
| 成型砂轮最大直径 | Maximumdiameterofforminggrindingwheel | Φ250mm |
| 成型砂轮最小直径 | Minimumdiameterofformingwheel | Φ100mm |
| 成型砂轮最大宽度 | Maximumwidthofforminggrindingwheel | 20mm |
| 成型度数 | Formingdegree | ±95° |
| 被修工作头前后 | Frontandbackof theworkingheadtoberepaired | 160mm |
| 被修工作头左右 | Berepairedaround theworking head | 85mm |
| 磨车轴头前后(U轴) | Grindingaxleheadfrontandrear(Uaxle) | NC:50mm |
| 磨车轴头旋转(C轴) | Grindingaxle head rotation (C-axis) | NC:±95° |
| 磨车轴头摆动量(V轴) | Swingof grindingaxle head(Vaxle) | NC:70mm |
| 磨轴角多边形(X轴) | GrindingaxisAngle polygon (X-axis) | NC:100mm |
| 磨轴角多边形(Y轴) | GrindingAnglepolygon(Y-axis) | NC:80mm |
| CCD相机上下 | CCDcameraupand down | 50mm |
| CCD相机前后 | CCDcamerafrontandrear | 10mm |
| CCD相机左右 | CCDcamera leftandright | 10mm |
| 转数(变频器使用) | Revolutions(usedbyfrequencyconverter) | 25-1450rpm |
| 驱动马达 | Drivingmotor | 1.5kw |
| 转数(变频器使用) | Revolutions(usedbyfrequencyconverter) | 25-1450rpm |
| 驱动马达 | Drivingmotor | 0.75kw |
| 砂轮尺寸 | Grinding wheel size | Φ200x31.75x13 |
| 显示器 | Visual display | 19英寸宽屏液晶显示器 inch widescreen LCD display |
| 工业相机 | Industrialcamera | 高分辨率相机 High resolution camera |
| 光学镜头 | Optical lens | 远心镜头Telecentric lens |
| 工业光源 | Industrial lightsource | 蓝色数字光源Blue digitalight source |
| IPC | IPC | |
| 油箱规格 | Tankspecification | 100L油箱Oiltank120W泵pump |
机器特性
※高精密转台,解析度可以到0.0001
※支持不同直径大小的砂轮修整
※异性曲线插补运动机构
※砂轮进给+修整机构
※视觉监控
Machinecharacteristics
※ High precision turntable,resolution up to 0.0001 ※ Support grinding wheel dressing with different diameters ※Anisotropic curve interpolation motion mechanism ※Grinding wheel feed ^ + dressing mechanism ※ Visual monitoring
PVD-磁过滤电弧设备 PVDmagnetic filteredarc equipment
DTVC3210
专为表面高洁净度、高精度涂层需求提供解决方案
Designedtoprovide solutionsforhigh surfacecleanliness,highprecision coatingneeds
整机介绍 Complete machine introduction
性质:高硬度、高润滑、高表面洁净度涂层
代表性涂层:ta-C(tetrahedralamorphouscarbon四面体非晶碳)涂层
Properties:High hardness, high lubrication,high surfacecleanlinessof thecoatingRepresentative coating: ta-C (tetrahedral amorphous carbon) coating 应用领域 Application Fields
| 型号 | Modelnumber | DTVC3210 |
| 腔体大小 | Cavitysize | Φ700mm(内径 Inside diameter)xH700mm |
| 最大装炉量(D4×L50刀具) | Maximumfurnace loadingcapacity | 1800支piece |
| 有效镀膜区域 | Effectivecoatingarea | Φ550xH450 |
| 加热功率 | Heatingpower | 18kw |
| 本底真空 | Backgroundvacuum | 8x10-3Pa |
| 极限真空 | Limiting vacuum | 6x10-4Pa |
| 达到本底时间 | Empty time | 由大气抽至From the atmosphere to 8x10-3Pa≤45min |
| 压升率 | Pressureriserate | ≤0.5Pa/h |
| 工作介质 | Workingmedium | 氩气,氮气等Argon,nitrogen,etc |
| 冷却水 | Coolingwater | 5m³/h |
| 气源压力 | Air source pressure | 6~8Kg/cm² |
磁过滤电弧镀(FCVA),是在电弧离子镀膜的基础上,增加了磁过滤技术,利用磁场引导带电粒子偏转通过弯管沉积到工件表面,而液滴无法偏转而被管道过滤,使沉积的膜层达到无液滴的目的。
磁过滤电弧镀,虽降低了沉积速度,但也带来了更光洁的表面、更纯粹的膜层,是沉积高硬类金刚石ta-C涂层的最佳设备。
FilteredCathodicVacuumArc(FCVA)onthebasisofarcionplatig,addsmagneticfitrationtechnologyusingthegnetic fieldtoguidethechargedparticlestodeflectthroughthebendtubedepositiontotheworkpiecesurfaceandthedropletcannot deflect but be filtered bythe pipe.so thatthe deposited film laver to achieve the purpose of dropletfree. Filtered Cathodic VacumArc.althoughitreducesthedepositionrate.butalsobrings moresmooth surface.morepure film layer,is the best equipment for deposition of high hard diamond-like ta-C coating
※9个磁过滤弯管,沉积速度快可选弯管/直管磁过滤,因地制宜※线性离子源刻蚀均匀,温升小水电气关键因素全监控
※9magnetic filterbends forfastdeposition ※Optional bent pipe/straight pipe magnetic filtration,according to local conditions ※Linear ion source hasuniform etching and small temperature rise ※Full monitoring of key factors of water and electricity
2
涂层光洁无液滴
※每炉10800支PCB钻针
※满载生产3\~4小时/炉
Thecoatingissmoothanddropletfree ※1080o PCBdrill needles per furnace ※Full load production 3\~4 hours/furnace
HFCVD金刚石镀膜机 CVD Hot Filament coating machine
DTVC4100
整机介绍 Complete machine introduction
| 型号 | Modelnumber | DTVC4100 |
| 腔体大小 | Cavitysize | Φ600mm(内径Insidediameter)x H450mm |
| 最大装载量(柄径3.175微钻) | Maximum loading capacity | 420支piece |
| 加热功率 | Heating power | 30kw |
| 本底真空 | Background vacuum | ≤4Pa |
| 极限真空 | Limiting vacuum | 8x10-1Pa |
| 达到本底时间 | Empty time | 由大气抽至本底真空Fromatmosphere to background vacuum≤10min |
| 工作介质 | Working medium | 甲烷,氢气等Methane,hydrogen,etc |
| 冷却水 | Cooling water | 7m³/h |
| 气源压力 | Air source pressure | 6~8Kg/cm² |
| 占地面积 | Floor area | 约aboutL2.5m*W1m*H2m |
高温真空环境下的气体化学反应,为刀具穿上完美贴合的金刚石外衣
Thegaschemicalreactioninthehightemperaturevacuumenvironmentmakesthecuting tooperfectlyfitedwithdiamondcoat将预处理过的钨钢刀具放入CVD设备腔室,通入氢气H2和甲烷CH4,加热(钨)丝至2000℃左右※CH4经热丝热解形成结构类似金刚石的甲基CH3-沉积在刀具表面,H2热解成H-通过H-及CH3-一系列反应形成金刚石不同应用和工艺可制备微晶和纳晶两种尺度金刚石涂层
Thepre-treatedtungstensteelcutingtoolisputintothechamberoftheCVDequipment,andhydrogenH2andmethaneCH4are injected.The tantalum (tungsten)wireis heated toabout 2 0 0 0 ^ { \circ } \mathsf C (20
CH4ispyrolyzedbyhotwiretoformmethylCH3-withdiamond-likestructureanddepositedonthetollsurface.H2ispyrolyzed toH-toformdiamondthroughaseriesofreactionsofH-andCH3-,Diamondcoatingsofmicrocrystallneandnanocrytalline can be prepared by different applications and processes
相比未涂层钻针,DiaNC涂层将钻针寿命提升近100倍,而孔位精度、披锋情况依然优秀
Comparedtouncoateddrll,DiaNCThecoatingcanincreasethelifeof thedrillngbynearly1times,whilethehole locationaccuracyand tipconditionarestillexcellent
HFCVD金刚石镀膜机 HFCVD diamond coating machine
DTVC4200
※灵活生产,实现2种工艺同时生产。
提高品质,最高 9 0 % 实际产出率,杜绝虚标。
※更低成本,减少 50 % 以上钽丝、电、气用量。
※智能拉丝,智能系统拉紧热丝,杜绝下垂。
※Flexible production enables simultaneous processing with two diferent techniques. ※Enhance quality with up to 9 0 % actual yield rate,eliminating falseclaims. ※Lowercosts by reducing tantalum wire,electricity,and gas consumption by over 5 0 % # ※Smart Wire Drawing:The intelligent system tightens the heating wire to prevent sagging.
| 型号 | Modelnumber | DTVC4200 |
| 腔体大小 | Cavitysize | D700mmxW320mmxH550mm |
| 最大装载量 | Maximum loading capacity | 300支piece(D4刀具Cutter/Tool) |
| 工艺时间 | Process Time | 7~25h |
| 热丝功率 | HeatingWirePower | 2 x15kw |
| 本底真空 | Background vacuum | ≤4Pa |
| 极限真空 | Limiting vacum | ≤8x10-1Pa |
| 达到本底时间 | BaseVacuumAttainmentTime | ≤10min |
| 工作介质 | Workingmedium | 甲烷,氢气等Methane,hydrogen,etc |
| 冷却水 | Cooling water | 7m³/h |
| 占地面积 | Floor area | 约about L2.5m*W1m*H2m |
ACT6
功能特性 Complete machine introduction
※高效率,最快可实现5小时/炉,高生产效率。
※易维护,实现机台30分钟拆装维护,提高维护效率。
※高性价比,兼顾经济与性能的紧凑型型设备。
※Higheficiency,witha minimum cycle time of5 hours perfurnace,enabling high production efficiency. Facitatedmaintenance:Themachineallows30-minutedisassemblyandmaintenance,thusimprovingmaintenanceeficiency High cost-performance ratio.Thecompact equipmentachievesa balance between economyand performance.
| 型号 | Modelnumber | ACT6 |
| 腔体大小 | Cavity size | Φ885mm(内径 Inside diameter)x H900mm |
| 最大装载量(D4×75) | Maximum loading capacity | 1800支piece(D4刀具Cutter/Tool) |
| 靶材类型 | Targetmaterialtypes | Φ160mm |
| 靶材数量 | Quantityof targetmaterials | 6 |
| 有效沉积区域 | Effectivesedimentationarea | Φ400mmx H400mm |
| 最大加热功率 | Maximum heatingpower | 44kw |
| 本底真空 | Background vacuum | 6x10-3Pa |
| 极限真空 | Limiting vacuum | 3x10-4Pa |
| 达到本底时间 | Base vacuumattainmenttime | ≤15min |
| 压升率 | Pressureriserate | ≤0.1Pa/h |
| 工作气体 | Working gas | 氩气,氮气等Argon,Nitrogen |
| 冷却水 | Cooling water | 6m³/h |
| 压缩空气 | Compressed air | 6~8Kg/cm² |
| 占地面积 | Land area | 3000mm(L)x1900mm(W)x2550mm(H) |
自动影像测量仪 Automatic image measuring instrument
DTMS1100
整机介绍 Complete machine introduction
CB板大多数孔洞都是由钻针进行钻孔的,本设备的功能就是针对ST/MD/Sc/SD/uc等规格针在开成型前的“圆棒”或“圆杆”的直径、角度、斜度、同心度等等外观尺寸的检测,确保每支开槽前钻针的“圆棒”或“圆杆”符合要求。
MostholesofderlrilncfptissmeAoi andotherappearancedimensionsofte"roundrod"or"roundrod"ofSTD/Sc/SD/ucandotherspecificationsneedlesbeforegrooving andforming,toensure thatthe "roundrod"or"roundrod"ofeachdrlng needlebeforegroovingmeets therequirements.
| 型号 | Modelnumber | DTMS1100 |
| 用途 | use | 测量“圆棒”或“圆杆”等物料的尺寸、角度、同心度参数 Measure thesize,Angleand concentricityparametersof "round rod"or "round rod"and othermaterials |
| 型号 | Model number | DTMS1100 |
| 测量工作距离 | Measuringworkingdistance | 135±5.7mm |
| 测量范围 | Measuring range | 45*38mm |
| 宽度类 | Width class | ±0.0015mm |
| 长度类 | Lengthclass | ±0.01mm |
| 角度类 | Angle class | ±1° |
| 同心度 | Concentricity | 0.002mm |
| 测量效率 | Measurementefficiency | 0.3秒/支(仅检测时间)Seconds/piece(detection timeonly) |
| 支持MES | SupportMES | √ |
| 安全门禁系统 | Securityaccesscontrolsystem | √ |
| 电源 | Powersupply | AC220V/50Hz |
| 气源 | Air source | 6bar |
| 外形尺寸 | Overall dimension | 1250mmx1080mmx1852mm(长宽高)(length,width andheight) |
钻针缺陷自动测量仪 Drill Bit defect automatic measuring instrument
DTVM1100
主要功能 Main function
本设备应用于PCB行业的硬质合金钻头的检测,可检测钻头的刃面、侧面、芯斜度的缺陷情况,是一款集机械手自动取放料、自动清洁、检测多工位协调生产的智能自动化设备。
Thisequipment isapplied to the inspection of carbide drillbitsin PCB industry. Itcandetect thedefectof the edgesurface,side surfaceand core inclination of the drill bit. It isan intelligent automatic equipment that integratesthemanipulatortoautomaticallytakeand releasematerials,automaticallycleananddetectthe coordinated production of multiple stations.
功能特性 Complete machine introduction
※设备的软件主要应用MicroSof旗下的C#编程语言进行自主开发,UI界面简洁方便,通俗易懂,操作方便。
整机系统采用工控机操作控制,搭配运动控制卡控制系统和电机驱动机械结构运转,工控计算机显示屏显示软件控制界面。
※软件控制能够很好地满足钻头检测的作业场景,可全自动完成钻头刃面、侧面、芯斜度的检测一整套的生产流程,也可单独控制某一轴 或机械结构动作,完成钻头刃面、侧面、芯斜度的检测生产流程的某一步动作。
ThesoftwareofthedeviceismainlydevelopedindependentlyusingtheC#programminglanguageofMicroSoft.TheUlinterfaceis simpleand convenient easy to understand and easy to operate.
※ Thewholesystemadoptsindustrialcomputeroperationcontrol,withmotioncontrolcardontrolsystemandmotordrivemecanical structure operation,industrial computer display screen display software control interface.
Thesoftwarecontrolanwellmeetheoperationscenariosofdrilbitdetection.ltanutomaticallyompleteacompletesetof productionprocessofdrilbitedgeface,sdeandoreinclinedtection.tanalsoindependentlyontroltheactionofceainsaft ormechanicalstructuretocompleteacertaintepoftheproductionprocessofdrillbitedgeface.sideandcoreinclinedetection.
| 型号 | Modelnumber | DTVM1100 |
| 用途 | use | 检测钻针的刃面、侧面、芯斜度等缺陷 Detect the edge surface,side,core inclinationand other defects of the drill needle |
| 型号 | Model number | DTVM1100 |
| 测量范围 | Measuring range | 0.2~0.55mm,刃长≤10mm |
| 刃面 | Edge face | ±0.85~±1.2um |
| 侧面 | Side | ±0.1mm,角度类 Angle class±1° |
| 芯斜度 | Core inclination | ±1um |
| 测量效率 | Measurementefficiency | 分钟/支Perminute |
| 支持MES | SupportMES | √ |
| 安全门禁系统 | Securityaccesscontrolsystem | √ |
| 电源 | Powersupply | AC220V/50Hz |
| 气源 | Airsource | 6bar |
| 外形尺寸 | Overall dimension | 1600mmx925mmx1830mm(长宽高)(length,width andheight) |
主要功能 Main function
该设备用于硬质合金微型钻头刃面全自动研磨和检测。提升生产率,降低生产成本,保证所生产微钻品质一致性。
This equipment is applied to full-auto milling and detection of hard alloy microbit flank, improves production efficiency,lowers production cost,and ensures quality uniformity of produced micro drills.
电子和软件 Electricand software
整机系统采用工控机控制,搭配运动控制卡驱动各轴运转,软件自主开发,软件可二次开发升级,以最优化的方案提高设备性能,运动部分均采用进口伺服马达,滑轨螺杆采用国际品牌产品,定位精度高。
Thisequipmentiscontroledbyindustrialcomputerwithmotioncontrolcard.Home-madesoftwareisflexibleandcanbeadjusted accordingtocustomers'requirements.Servomotorsformovingpartsdriving,slidingrailsandleadscrewsareallworldwidebrands withrepeatpositioningaccuracyof 0 . 0 0 1 {mm }
功能特性 Complete machine introduction
※采用机械手取放料,多工位同时工作,上下料不停机,生产效率高。
※具备刀面清洁,环深校正,全自动上下料,输送带式收料,不良品回收等多项功能。
※八大图像全面检测,包括外径、圆角、缺口、重叠、大头、小头、长短边、垂直分开、大小面、内弧凸肚、外弧、心厚、刀形不良、研磨不足等。 检测精度高。
※整机采用工业计算机控制,操作简单,功能齐全,支持Excel及SPC数据导出统计图分析。
※Usingthemanipulatorforfedingandblanking,simultaneousmulti-stationworking,noshutdownduringfedingandblanking and high production efficiency.
※Cleancuttrfce,ringdepthorrectionfullautofedingandblanking,onveyingbeltmaterialreceiving,defectiveproduct recovery,etc.
※Compreeigsgiladall perpendiculsss etc., and high detection precision.
Completeustrialomputerotrol,impleperationompletefuntionndpportofcelandSCdataeptutof statistical graph foranalysis. ※5大系列型号全尺寸覆盖PCB钻针返修研磨。
※23项可选视觉检测内容,精准检测。 ※5Major Series Cover Full-Size Range for PCB Drill Bit Regrinding.
※23optional visual inspection items for precisedetection.
| 系列型号 SeriesModel | 名称 Name | 研磨范围 Grinding Range | 适用柄径 ApplicableShank Diameter | 适用钻尖角 ApplicableDrill PointAngle | 检测精度 DetectionAccuracy |
| DTYM7100 | 全自动微钻研磨机 | 00.1-0.2 | 03.175 | ±2um | |
| DTYM7200 | 全自动小钻研磨机 | 00.2-0.55 | |||
| DTYM7300 | 全自动中钻研磨机 | 00.2-0.55 | 120~165° | ±3um | |
| DTYM7400 | 全自动大钻研磨机 | 01.2-3.175 | |||
| DTYM7500 | 全自动特大钻研磨机 | 03.2-6.5 |
| 适用料盒 | Applicablematerialbox | 50装泡、新ard box |
| 检验项目及功能 | Inspectionitemandfunction | 外径、圆角、缺口、重叠、大头、小头、长短边、垂直分开、大小面、 内弧凸肚、外弧、心厚、刀形不良、研磨不足 OD,fillet,tchvrlapigd,alled,ongndtsde perpendiculardisconnection,bigand small faces,innerarc boss, |
| 研磨良率 | Grindingrate | outerarc,center thickness,poor cutter shape,insufficient milling,etc. 98.5% |
| 机械手重复定位精度 | Repeatedpositioningaccuracy ofmanipulator | ±0.02mm |
| 砂轮进给调整精度 | Grinsimgewhel fred | ±0.005mm |
| 进出料方式 | Feedand dischargemode | 传yprfeigdoedicin |
| 辅助功能 | Auxiliaryfunction | 胶粒深度校正,刀面清洁,直径检测,长度检测 Colloidal particle depth correction,clean cutterface,diameter detectionand length detection |
| 砂轮主轴 | Grindingwheel spindle | 精edpreciselectrispindle |
| 操作系统 | Operatingsystem | Windows |
| 电源需求 | Powersupplydemand | AC220V/50Hz,2.2KW |
| 空压需求 | Airpressuredemand | 6kg/cm² |
| 机台尺寸 | Machine size | 1250mm (L)X1080mm (W)X1850mm (H) |
| 主刀面角度 | Angleof main blade | 5-15° |
| 副刀面角度 | Angleofauxiliaryblade | 30-40° |
| 湿度 | Humidity | 相对湿度Relative humidity45~70%RH |
| 环境温度 | Environmentaltemperature | 23±3℃为最佳Best23±3℃ |
| 积尘马达功率 | Power | 120W,电压Voltage 220V |
| 空气消耗量 | Airconsumption | 1.8L/MIN |
料箱机器人智能仓储系统 Intelligent bin robot storage system
整机介绍 Complete machine introduction
料箱机器人仓储系统是以料箱货物为处理对象,以海量SKU的立体化存储和海量订单的“货到人”拣选为综合目标,能够实现立体空间内的高密度存储、并行快速出入库、自动输送/搬运到人、人工/自动快速拣选等功能的智能系统。系统采用基于仓储拣选一体化理念的密集仓储技术,大幅度提高拣选效率,满足海量订单的快速拣选需求;能最大限度利用空间,满足海量SKU的大量存储需求,其核心设备是料箱机器人、提升机、输送线、智能拣选台、货架等。
Thebin-pickingobottoragestemisanintellgentsystemdsigedtandlebnstoredgoodsmigtcevetheomprsive goalsofthree-dimensionalstorageforavastumberofSKUand"goods-toperson"pickingforamasivevolumeoforders.Itisapable ofighdeitageitdsascraldpidutaratiostoaticegdio person,andfastmanual/automaticpicking.Thesystememploysdensestorage technologybasedontheintegratedconceptof warehousingandpickingsignificantlyimproingpickingfencytomeetherapidpickingdmandsofamassveumbrofders. ItmaximizesspaceutlizationtosatisfytheextensivestorageneedsofavastnumberofSKU.Thecoreequipmentofthesystemincludes bin-picking robots,hoist,conveyor lines,intelligent picking stations,shelving,and more.
| 尺寸 | Dimensions | 1850x950x4420mm (≤6000mm可定做Made-to-Order) |
| 整机最大载荷 | Maximum Load Capacity | 180-350 (kg)其他定制 (OtherCustomizations) |
| 单箱最大载荷 | of the Machine Maximum Load Capacity | 30-50 (kg)其他定制 (OtherCustomizations) |
| 最低取货高度 | per Bin Minimum Pick Height | 300mm |
| 自重 | DeadLoad | 650kg |
| 地面平整度 | Floor Flatness | ±4mm |
| 最大运行速度 | Maximum OperatingSpeed | 满载/空载 (Fully Loaded/Unloaded)=1.2m/s (直行 Straight-Line Travel) |
| 定位精度 | Positioning Accuracy | ±10mm (行走方向 Travel Direction) |
| 取放货时间 | Pickand PlaceSpeed | ≤9s |
| 取货方式 | Picking Method | 托举/夹抱式(Lifting/ClampingType) |
| 导航方式 | Navigation Method | 惯性erti+二avig导航n其QRcodeNavigationOtherCustomizations) |
| 货箱尺寸 | CargoContainerDimensions | |
| Compatible Cargo | 400x600x (120-300)mm-其他定制(OtherCustomizations) | |
| 兼容货箱类型 | Container Types | 料箱/纸箱 (Plastic Bins/Cardboard Boxes) |
巷道堆垛机智能仓储系统Intelligentaislestackerstoragesystem
整机介绍Complete machine introduction
巷道堆垛机智能仓储系统是我司凭借丰富的物流和供应链经验及技术,依据行业属性、企业实况,全方位规划设计,为客户提供最适合的仓储物流解决方案。产品及解决方案已成功应用于线路板、新能源、锂电、机械、汽车、光通信、线缆、电力、造纸、建材、冷链、医药、食品等行业,赢得广大客户的信赖与认可。
该系统利用RFID/条码识别、无线网络通信、信息系统应用等信息化技术。实现入库、出库、盘库、移库管理的信息自动抓取、自动识别、自动预警、先进先出及日志管理等功能。降低仓储成本提高仓储效率、提升仓储智慧管理能力。
TheAisleStackingCraneInteligentStorageSystemisasolutionprovidedbyourcompany,everagingourextensiveexperienceand technolginlogisticsndsupplycainmanagementTailoredtotespecificatributesofariousindustriesandtheactualcoditiof enterprises,weffercomprehensiveplannganddesigntodeliverthemostsitablewarehousigandlogisticsolutionsfourlents. Ourproductsandsolutionsvebnesullyiplementedcossmultitudfctorsiuingciitoardwey lithiumberirytoiiatiobleigiliteals pharmaceuticals,and food industries,earning the trust and recognition of a wide range of customers.
Thissstmtliachdoski applicatios.tdtretilgstuttt inventoryinutindlotiosidtuceaeoigtco improve the intelligentmanagementcapabilities of warehouses.
| 工作电压 Operating Voltage | AC380V | |
| 载荷 | Load | 0.5T、1T、1.5T、2T、定制(Customization) |
| 高度 | Height | ≤20m定制 (Customization) |
| 行走速度 | WalkingSpeed | 0-240m/min |
| 提升速度 | HoistingSpeed | 0-120m/min |
| 定位精度 | Positioning Accuracy | ±2mm |
| 行走加速度 | WalkingAcceleration | 0-2m/s² |
| 提升加速度 | LiftingAcceleration | 1.5-3m/s² |
| 取放货速度 | PickandPlaceSpeed | |
| 货叉结构 | Fork Structure | 0-60m/min |
| 定位方式 | Positioning Method | 单伸位/双伸位 (Single Extension/Double Extension) |
| 立柱材质 | Column Material | 编码器+条码/激光 (Encoder+ Barcode/Laser) |
| 提升方式 | 碳钢、铝型材 (Carbon Steel、Aluminum Profiles) | |
| Lifting Method | 同步带/钢丝绳/链条 (TimingBelt/WireRope/Chain) |
整机介绍 Complete machine introduction
THM4000智能钻针库系统,全程根据弹夹盒、万用刀盒及托盘上的二维码,实现自动打码、无重码防控、自动检测、信息绑定、自动存储、自动分拣、自动打研次、自动配针、自动退针、研磨连线、全流程通过二维码对单支钻针进行生命周期与品质管控。
DTHM40itelintdrlleaytomaeevodtrolotii infortiontiitti grindingconnectioandthlifeandqualitontroofngledrilngeedletroughtetodmensioalodeintholeros.
产品特点Product features
※实现设备连线生产效率高,减少人工配针带来的工伤与断针。 ※可在钻针尾部打上1 0 ^ { \ast } 1 . 0 \mathsf {mm } 的二维码。
※全流程通过二维码对所有参数进行管控。 ※使用过程:打码 ^ { 1 + } 入库+分拣 ^ { \dagger + } 配针+退针 ^ { + } 研磨+存储流水线作业
※激光类型:光纤。 ※兼容SMEMA接口。 ※整机采用工控机 ^ { + } 运动控制卡控制,控制面板采用电脑+按钮。
※Toachieve high productioneffciencyofequipment wiring,educe industrialinjuriesand broken needles caused by manual needledistribution.
Thetwo-dimensional codeof 1 . 0 ^ { * } 1 . 0 \mathsf {mm } canbemarked on the tail of thedrill needle.
※Thewhole process is controlled by QR code forall parameters.
※Use process:coding ^ + warehousing ^ + sorting ^ + needlematching ^ + needlewithdrawal ^ + grinding ^ + storage line operation.
※Laser type: Optical fiber. Compatiblewith SMEMAinterface.
※Thewholemachineadopts industrial computer ^ + motion control card control,control panel adopts computer ^ + button.
| 项目 | Item | DTHM4000 |
| 适用钻针尺寸 | Suitable fordrillneedlesize | 0.1-6.5mm |
| 占地面积 | Floorarea | 100台钻孔(setsofdrilling):打码+研磨+配针+退针+存储=200m2可订做 (coding+grinding+needlematching+needlewithdrawal+storage=2oom²customized) |
| 二维码 | Two-dimensionalcode | 1.0*1.0mm DR码 |
| 配针速度 | Needle-matching speed | ≥3000次/小时(times/hour) |
| 退针速度 | Withdrawal speed | ≥3000次/小时(times/hour) |
| 存储量 | Storagecapacity | 根据场地设计(Accordingtositedesign) |
| 操作员工 | Operatingstaff | 4-5人 |
| 打码速度 | Large-codevelocity | ≥1000支/小时(Unit/hour) |
| 连线速度 | Line speed | 950-1050mm |
| 总功率 | Total power | ≥40KW |
| 重量 | Weight | 共15-20T左右(About15-20T) |
| 电源 | Powersupply | 220V-380VAC/50Hz/100A |
| 气源 | Airsource | 5~8Bars |
整机介绍 Complete machine introduction
THM600配针退针一体机适用于钻针房取代传统的手工作业,可对Φ0.1mm至Φ6.5mm范围内的钻头实现钻针的信息绑定、自动者存,自动分拣、自动配针、自动退针等工序。同时该设备配置智能仓储系统,可兼容多批次多型号的配针作业。
DTHM600nedlealcationandwitdraalmachinissiablefordrilngeedleoomtoreplacethetraditionalmanuaoeatiand canealizelii and other processes for the drill bit in the range of \Phi 0 . 1 \mathsf {mm } to \Phi 6 . 5 \mathsf {mm } .At thesame time,the equipment is equipped with an intelligent storage system,whichcanbecompatiblewithmultiplebatchesandmultiplemodelsofneedlematchingoperations.
产品特点Product features
※设备取针配针动作行程短,配针效率高。
※配置上线扫码枪,对钻针的规格校验防差错。
※采用视觉系统自动检测料盒二维码,二次校验防呆,防错。
※设备可视化程度高,可显示设备运行状况,实时显示钻针数量,提示上下料。
※整机采用工控机+软件+PLC,控制面板触摸屏+按钮。
※兼容SMEMA接口。
※Theequipment takes theneedle to match the needleaction stroke is short,the match needle effciency is high.
The on-line scanning gun is equipped to check the specifications of drillneedles and prevent errors.
ThevisualteisusedutomaticallecteQdftateralondcodckistoevntagatiodo
Highvisualaioftqpmnt,itspayngatusfipntatsplayfrlldembopt loading and unloading.
Thewholemachineadopts industrial computer ^ + software+PLC,touch screen ^ + button control panel.
※Compatiblewith SMEMA interface.
产品运营条件Product Operating Conditions
※甲方提供完整针位图或刀序图。
※料盒要有二维码,中途不得随意更换料盒或移动物料,搭配系统使用。
※针位图或刀序图能以TXT/WEBAPI/WEBSERVICE格式提供。
※Party A shal provide complete needle position map or knife sequence map.
※ThematerialboxsouldaveaQRode,otatilintemiddleofterefuelingboxormovethmaterialwiththesstemtouseNeedle bitmap or knife sequence map can be provided in TXT/WEBAPIWEBSERVICEformat.
| 项目 | Item | DTHM4000 |
| 适用钻咀刃径 | Applicablecuttingedgediameterof drill nozzle | Φ0.1~Φ6.5mm |
| 适用钻咀柄径 | Suitable fordrillshankdiameter | Φ3.175mm |
| 小库存容量 | Small volumeinventory | 85000支 (弹夹盒/万用刀盒)pcs(Cartridgebox/multi-purpose knifebox) |
| 大库存容量 | Bulkinventory | N支 (根据场地规划设计Designaccordingto siteplanning) |
| 出料区容量 | Dischargeareacapacity | 300/300支(pcs) |
| 适用料盒 | Applybin | 弹夹盒/万用刀盒(Cartridge box/multi-purpose knife box) |
| 可适用钻咀长度 | Drilllengthisapplicable | 36.1mm-38.1mm |
| 生产效率 | Theproductionefficiency | 配针退针(Needlematching/withdrawal)≥6o00支/H |
| 设备重量 | Equipmentweight | 2000kg |
| 自动上下料 | Automatic loading and unloading | 选项(Assorting) |
| 位置重复精度 | Positionrepetitionaccuracy | ±0.2mm(全程带负载Fullload) |
| 电源 | The power supply | 3-380V,50±10HZ |
| 功率 | Power | 16KW |
| 工作气压 | Workpressure | 0.4-0.6MPa |
| 设备外形尺寸 | Externaldimensionsof equipment | 长(L)X宽(W)X高(H)=4400mmX2212mmX2550mm |
双台面配退针机
Doubleworkbenchwithneedleretractingmachine
整机介绍 Complete machine introduction
)THM7000双台面配退针机适用于钻针房取代传统的手工作业,可对中0.1mm至Φ6.5mm范围内的钻头实现钻针的信息绑定、自动配针、自动退针等工序。双工作台面可保证不停机换料,提升作业效益,可兼容多批次多型号的配针作业。
DTHM700DualTableNeedlejectionMacineisesinedfordrilbitoomstoeplacetraditionalmanualoperations.Itapefo processessuchasinformationbindingutomaticneedlematching,andutomaticneedleejectionfordrillitsangingfrom \Phi 0 . 1 \mathsf {mm } to \Phi 6 . 5 \mathsf {mm } Thedualworktablesensurecontinuousoperationwithoutdowntimeduringmaterialchanges,improvingproductioneiciency It is compatible with multi-batch,multi-model needle matching operations.
| 项目 | Item | DTHM7000 |
| 适用钻针尺寸 | Suitable fordrillneedlesize | Φ3.175 |
| 进出料区容量 | MaterialLoading/UnloadingAreaCapacity | 3600/1500支(*2) |
| 可适用钻咀长度 | Drill length isapplicable | 36.1-38.1mm |
| 生产效率 | Production Efficiency | 配退针Needle Ejection Capacity≥2500支pcs/H |
| 设备重量 | Equipment Weight | 1000KG |
| 自动上下料 | Automatic Loading/Unloading | 人工Manual needle ejection |
| 位置重复精度 | Positioning Repeatability | ±0.2MM(全程带负载Full-strokewith load) |
| 电源 | Power supply | 220V50HZ±10HZ |
| 功率 | Power | 3.5KW |
| 工作压力 | Working Pressure | 0.4-0.5MPa |
| 设备外形尺寸 | External dimensionsof equipment | 长(L)X宽(W)X高(H)=2870mmX1900mmX1900mm |
公司拥有德马吉五轴CNC,哈廷内外圆磨床,沙迪克慢走丝,太阳工机立磨,中走丝,快走丝,马扎克CNC,冈本CNC,福裕大水磨,等50余台精密加工设备。 4 0 0 ^ { \star } 4 0 0 ^ { \star } 3 0 0 左右尺寸的工件加工精度能达到0.002mm以内。
Thecompanyisequippedwithover50precisionmachiningdevices,includingDMGfive-axisCNCmachines,Hardingeintealand externalcylndricalgders,odickowirutinaisiooisufacedersedmspedireuting fastwire-cutingmachines,MazakCNCmachines,OkamotoCNCmachines,andFortunegrindingmachines.Forworkpiecsith dimensions around 4 0 0 x 4 0 0 x 3 0 0 ~ {mm } ,the machining accuracy can achieve within 0 . 0 0 2 \ : {mm }
部分精密配件展示Partofprecisionpartsshow
加工过程Floor machines show
产品优势Product advantage
高精度:主轴的轴端静态偏摆≤1um,主轴振动 <=slant 0 . 4 \mathsf {mm / s } ,具有无与伦比的高精度特性。
高转速:超高转速和动刚性,为机床高速高精加工提供强大支持。
※高配置:主轴配备温度、震动传感器(可选)。
※High precision: the spindle end static yaw≤1um, spindle vibration ≤0.4mm/s, with unparalleled high precisioncharacteristics.
※Highspeed: Ultra-highspeed anddynamic rigidity providing strong support for high-speed and high-precision machining of machine tools.
ighconfgratoTsidlesdi temperature and vibration sensors (optional).
※可调节:独创的高精度微调功能,具有良好的精度保持性。
※高精度:刀具重复装夹定位精度高达±1μm。※高配置:采用创新设计,集成拉刀功能、刀柄打刀状态可旋转、中心吹尘。
※Adjustable: Original high-precision fine-tuning function,with good accuracy retention.
High precision:Thepositioning accuracyof repeated tool clamping is up to ±1um.
Highconfiguration:Inovativedesigninegrated broach function, tool handle can be rotated, center dust blowing.
高效率:最高转速 { 3 0 0 0 } \mathsf { r p m } , 区别于蜗轮蜗杆类外驱转台,可实现高速高效加工。
大扭矩:独创研发大扭矩电机,采用创新设计,保证大扭矩高效加工。
※超高精度:转台使用超高精度绝对式编码器,定位精度<±5",重复定位精度 < ± 2 " 。
※High efficiency:Themaximum speed is 3ooorpm,which is different from the worm wheel type external drive turntable, and canrealize high-speedand efficlent processing.
※High torque:The original development of high torquemotor, the use of innovative design, to ensure high torque efficient processing.
※Ultra-high precision:Therotary table usesultra-high precisionabsoluteencoder,positioningaccuracy < ± 5 ", repeated positioning accuracy <±2".
部分精密配件展示 Part of precisionparts show
D
扇叶 Fan blades
扇叶 Fan blades
扇叶 Fan blades
扇叶 Fan blades
轴承座 Bearing block
扇叶 Fan blades
转接头 Adapters
扇叶 Fan blades
发动机壳Engine case
广东鼎泰机器人科技有限公司GUANGDONGUCAN ROBOTTECHNOLOGYCO.,LTD.
鼎泰高科华南总部
电话:0769-89277168
传真:0769-89277198
网址:www.ucanrobot.com
地址:广东省东莞市厚街镇寮厦竹园路39号
DTECHSouth China headquarters
Tel: 0769-89277168
FAX:0769-89277198
Web:www.ucanrobot.com
Add:39 Zhuyuan Road,Liaoxia,Houjie Town,DongguanCity
Guangdong Province




